DOWNHOLE SURVEYING UTILIZING MULTIPLE MEASUREMENTS

• US 20100096186A1
• Filed: 10/28/2009
• Published: 04/22/2010
• Est. Priority Date: 10/22/2008
• Status: Active Grant

• Current Assignee: Gyrodata Incorporated (SLB)
• Original Assignee: Gyrodata Incorporated (SLB)
• Inventors: Weston, John Lionel, Ekseth, Roger
• Granted Patent: US 8,185,312 B2
• Time in Patent Office: Days
• US Class Current: 175/45
• CPC Class Codes: E21B 44/005 Below-ground automatic control systems
• CPC Class Codes: E21B 47/022 of the borehole, e.g. using geomagnetism
• CPC Class Codes: E21B 47/024 of devices in the borehole determining slope or direction of the borehole E21B47/022
• CPC Class Codes: E21B 7/067 with means for locking sections of a pipe or of a guide for a shaft in angular relation, e.g. adjustable bent sub
• CPC Class Codes: E21B 7/10 Correction of deflected boreholes

Abstract

Systems and methods for controlling a drill string are provided. A method comprises receiving one or more first signals from a first sensor package mounted in a first portion of the drill string at a first position within a wellbore. The first signals may be indicative of an orientation of the first portion of the drill string. The method also includes receiving one or more second signals from a second sensor package mounted in a second portion of the drill string at a second position within the wellbore. In certain embodiments, the second signals indicative of an orientation of the second portion of the drill string. The drill string may be adapted to bend between the first portion and the second portion and certain embodiments include calculating a first amount of bend between the first portion and the second portion in response to the first signals and the second signals.

Claims

1. A method of controlling a drill string, comprising:

receiving one or more first signals from a first sensor package mounted in a first portion of the drill string at a first position within a wellbore, the first signals indicative of an orientation of the first portion of the drill string relative to the Earth;

receiving one or more second signals from a second sensor package mounted in a second portion of the drill string at a second position within the wellbore, the second signals indicative of an orientation of the second portion of the drill string relative to the Earth, the drill string adapted to bend between the first portion and the second portion; and

calculating a first amount of bend between the first portion and the second portion in response to the first signals and the second signals.

2. The method of claim 1, further comprising comparing the first amount of bend to a target amount of bend.

3. The method of claim 2, wherein the comparing comprises calculating a difference between the first amount of bend and the target amount of bend.

4. The method of claim 2, further comprising calculating a bend adjustment amount in response to the comparison.

5. The method of claim 4, further comprising adjusting the first amount of bend between the first portion and the second portion by the bend adjustment amount resulting in a second amount of bend between the first portion and the second portion.

6. The method of claim 5, wherein the second amount of bend between the first portion and the second portion is substantially equal to the target amount of bend.

7. The method of claim 1, wherein the first signals are indicative of one or more of the inclination, azimuth and high-side tool-face angle of the first portion and the second signals are indicative of the inclination, azimuth and high-side tool-face angle of the second portion.

8. The method of claim 7, wherein the first sensor package comprises at least one accelerometer sensor and at least one magnetic sensor and the second sensor package comprises at least one accelerometer sensor and at least one magnetic sensor.

9. The method of claim 7, wherein the first sensor package comprises at least one accelerometer sensor and at least one gyroscopic sensor and the second sensor package comprises at least one accelerometer sensor and at least one gyroscopic sensor.

10. The method of claim 1, wherein the first and second sensor packages are spaced apart from one another by a non-zero distance.

11. The method of claim 10, wherein the non-zero distance is in a range between about 40 feet to about 70 feet.

12. A drill string, comprising:

a downhole portion adapted to move within a wellbore, the downhole portion having a first portion at a first position within the wellbore and a second portion at a second position within the wellbore, the downhole portion adapted to bend between the first portion and the second portion;

a first sensor package mounted within the first portion, the first sensor package sensor adapted to generate a first measurement indicative of an orientation of the first portion relative to the Earth; and

a second sensor package mounted within the second portion, the second sensor package adapted to generate a second measurement indicative of an orientation of the second portion relative to the Earth; and

a controller configured to calculate an amount of bend between the first portion and the second portion in response to the first measurement and the second measurement.

13. The drill string of claim 12, the downhole portion further comprising an actuator configured to generate an amount of bend of the downhole portion at least between the first portion and the second portion.

14. The drill string of claim 13, the controller further configured to compare the calculated amount of bend to a target amount of bend and to calculate a bend adjustment amount.

15. The drill string of claim 14, wherein the actuator is configured to adjust the generated amount of bend between the first portion and the second portion by the bend adjustment amount.

16. The drill string of claim 15, wherein the generated amount of bend between the first portion and the second portion following adjustment by the actuator is substantially equal to the target amount of bend.

17. The drill string of claim 12, wherein the first portion comprises a rotary steerable portion and the first sensor package is mounted on the rotary steerable portion.

18. The drill string of claim 17, wherein the second sensor package is part of a measurement-while-drilling instrumentation pack mounted on the second portion.

19. The drill string of claim 17, wherein the second sensor package is part of a gyroscopic survey system mounted on the second portion.

20. The drill string of claim 19, wherein the first and second sensor packages are spaced apart from one another by a non-zero distance.

21. The drill string of claim 20, wherein the non-zero distance is in a range between about 40 feet to about 70 feet.