RISERLESS TRANSFER PUMP AND MIXER/PRE-MELTER FOR MOLTEN METAL APPLICATIONS

• US 20100104415A1
• Filed: 10/22/2009
• Published: 04/29/2010
• Est. Priority Date: 10/29/2008
• Status: Active Grant

• Current Assignee: Jorge A. Morando
• Original Assignee: Jorge A. Morando
• Inventors: Morando, Jorge A.
• Granted Patent: US 8,246,295 B2
• Time in Patent Office: Days
• US Class Current: 415/1
• CPC Class Codes: F04D 1/14 Pumps raising fluids by centrifugal force within a conical rotary bowl with vertical axis
• CPC Class Codes: F04D 29/445 especially adapted for liquid pumps
• CPC Class Codes: F04D 7/065 for liquid metal

Abstract

A pump for processing molten metal having an enlarged tubular body which houses a centrifugal pump at its bottom end. The bottom end has a parabolic shape which receives the ejected molten metal from the impeller and forms a vortex within the tubular body. The pump is controlled to cause the vortex to climb up the inner wall of the body up to and out of an outlet formed in the upper end of the body. A radial vane impeller is formed in the back plate of the impeller. When the impeller is rotated, solid particles introduced into the body are accelerated radially by the back plate impeller into the vortex.

Claims

1. A molten metal pump comprising:

an elongated body having a vertical straight tube having an internal cavity defined by an inner wall which tapers down and terminates in a parabolically-shaped bottom end; and

a centrifugal impeller seated in an opening formed in the center of said bottom end, wherein molten metal ejected from the impeller is received by the parabolically-shaped bottom end;

whereby rotation of the impeller results in the ejected flow of molten metal to create a vortex which climbs the inner wall to an outlet opening passing through an upper portion of said body.

2. A pump as defined in claim 1, wherein said impeller has vertically downward facing liquid inlets.

3. A pump as defined in claim 2, further comprising a drive shaft extending concentrically down through the tube and attached to a hub formed in a back plate of said impeller.

4. A pump as defined in claim 3, wherein said impeller includes a plurality of radially extending spaced vanes on an upper surface of said back plate, wherein adjacent vanes define channels each having a channel inlet open to said internal cavity and a channel outlet facing said inner wall.

5. A pump as defined in claim 1, wherein said impeller has an outer diameter which is approximately one-third to one-half of the diameter of said inner wall.

6. A pump as defined in claim 4, wherein said impeller has an outer diameter which is approximately one-fourth to one-third of the diameter of said inner wall.

7. A pump which is immersible in a bath of molten metal, comprising:

a vertical riser tube having an inner wall which defines an internal cavity and having outlet means formed at an upper end of the tube which fluidly connects the internal cavity to transfer means external to said riser tube;

a centrifugal impeller rotatably seated coaxially within an opening formed in the center of a bottom end of said riser tube, wherein molten metal ejected from the impeller is received by said inner wall;

whereby rotation of the impeller results in the ejected molten metal to create a vortex within said riser tube and along said inner wall, said vortex climbs the inner wall to said outlet means.

8. A pump as defined in claim 7, wherein said bottom end has a concave parabola shape.

9. A pump as defined in claim 8, wherein said vortex has a substantially uniform thickness along said inner wall and above said bottom end.

10. A pump as defined in claim 8, further comprising means for mixing solid particulate matter within said vortex, wherein said mixing means is formed within an upper face of said impeller and is effective to redirect said solid particulate matter radially into said vortex.

11. A pump as defined in claim 10, wherein said impeller has liquid inlet openings in a bottom face, said impeller further comprising a plurality of spaced vane arms extending radially along a top face disposed opposite to the bottom face, wherein said spaced vane arms define a plurality of channels having channel inlets which are open axially to said internal cavity and channel outlets which are open radially to said internal cavity.

12. A pump as defined in claim 10, wherein the solid particulate matter entering said channel inlets is ejected through said channel outlets and into said vortex such that said ejected solid particulate matter is fully immersed within said vortex.

13. A pump as defined in claim 10, wherein said impeller has an outer diameter which is approximately one-fourth to one-half of the diameter of said inner wall.

14. A method of processing molten metal, comprising the steps of:

providing a pump including a vertical riser tube and a centrifugal impeller rotatably seated coaxially within an opening formed through a bottom end of said riser tube, wherein said impeller has liquid inlets facing downwardly out of riser tube;

immersing said bottom end of said pump within a bath of molten metal;

rotating said impeller within said riser tube to pull molten metal into said liquid inlets and accelerate said molten metal both radially and tangentially within said riser tube such that molten metal ejected from the impeller forms a vortex along an inner wall of said riser tube; and

controlling the speed of said impeller to cause said vortex to climb said inner wall up to and out of an outlet formed in an upper end of said riser tube above a metal line of said molten metal bath.

15. A method as defined in claim 14, wherein said step of providing a pump further comprises the step of forming a radial vane impeller into an upper face of said impeller opposite to said liquid inlets.

16. A method as defined in claim 15, further comprising the steps of:

melting solid metal particles by injecting said solid metal particles into said riser tube and into inlets in said radial vane impeller, whereby rotation of said impeller accelerates said solid metal particles radially outward to penetrate said vortex.

17. A method as defined in claim 14, wherein said vortex has a substantially uniform thickness along said riser tube.