MOTOR CONTROL DEVICE

• US 20100109578A1
• Filed: 10/20/2009
• Published: 05/06/2010
• Est. Priority Date: 10/30/2008
• Status: Abandoned Application

• Current Assignee: Pan-World Control Technologies, Inc.
• Original Assignee: Pan-World Control Technologies, Inc.
• Inventors: Tsai, Wen-Bin, Chou, Yu-Neng
• Application Number:
  US12/582,444
• Publication Number:
  US 20100109578A1
• Time in Patent Office: Days
• US Class Current: 318/16
• CPC Class Codes: G08C 17/00 Arrangements for transmitting signals characterised by the use of a wireless electrical link
• CPC Class Codes: G08C 2201/51 Remote controlling of devices based on replies, status thereof
• CPC Class Codes: H02K 11/215 Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02P 6/15 Controlling commutation time

Abstract

A motor control device for controlling rotation of a brushless DC motor of a ceiling fan includes a receiver unit that receives an input signal and outputs a command signal, a magnetic sensor unit for detecting a magnetic pole variation of the brushless DC motor so as to generate a position signal, a processing unit that is electrically connected to the receiver unit and the magnetic sensor unit and that generates a control signal, a motor drive unit that is electrically connected to the processing unit and the brushless DC motor and that generates a drive signal for driving the brushless DC motor, an AC to DC converter unit that rectifies and filters a grid power to generate a first DC power for the motor drive unit, and a DC to DC converter unit that is electrically connected to the aforementioned units and that generates a second DC power.

Claims

1. A motor control device adapted for controlling rotation of a brushless DC motor of a ceiling fan, comprising:

a receiver unit that receives an input signal and outputs a command signal in accordance with the input signal;

a magnetic sensor unit adapted for detecting a magnetic pole variation of the brushless DC motor so as to generate a position signal;

a processing unit that is electrically connected to said receiver unit and said magnetic sensor unit, and that generates a control signal in accordance with the command and position signals;

a motor drive unit that is electrically connected to said processing unit and the brushless DC motor, and that generates a drive signal for driving the brushless DC motor in accordance with the control signal;

an AC to DC converter unit including

a rectifier that receives and rectifies a grid power, and generates a rectified power from the grid power, and

a filter that is electrically connected to said rectifier and said motor drive unit, and that filters the rectified power to generate a first DC power for supply to said motor drive unit; and

a DC to DC converter unit that is electrically connected to said receiver unit, said magnetic sensor unit, said processing unit, said motor drive unit, and said AC to DC converter unit, and that steps down the first DC power to generate a second DC power for supply to said receiver unit, said magnetic sensor unit, said processing unit, and said motor drive unit;

wherein said AC to DC converter unit does not include a transformer.

2. The motor control device as claimed in claim 1, wherein said receiver unit includes a wireless receiver, a decoder electrically connected to said wireless receiver, and a microprocessor electrically connected to said decoder, said wireless receiver receiving the input signal wirelessly, said decoder decoding the input signal received by said wireless receiver to generate a decoded signal, said microprocessor generating the command signal in accordance with the decoded signal.

3. The motor control device as claimed in claim 2, the ceiling fan including a lamp, wherein said motor control device further comprises a lamp control unit adapted for controlling brightness of the lamp, said microprocessor of said receiver unit generating a lamp control signal in accordance with the decoded signal, said lamp control unit being electrically connected to said receiver unit and the lamp, receiving the grid power, and determining whether to supply the grid power to the lamp in accordance with the lamp control signal.

4. The motor control device as claimed in claim 3, wherein said microprocessor of said receiver unit adjusts a frequency of the lamp control signal in accordance with the decoded signal, and said lamp control unit is adapted for supplying an amount of the grid power to the lamp in accordance with the lamp control signal.

5. The motor control device as claimed in claim 1, wherein said magnetic sensor unit includes a Hall element for detecting the magnetic pole variation of the brushless DC motor so as to generate the position signal.

6. The motor control device as claimed in claim 1, wherein said processing unit generates the control signal utilizing pulse-width modulation techniques.

7. The motor control device as claimed in claim 1, wherein said rectifier includes a full-wave bridge rectifier.

8. The motor control device as claimed in claim 1, wherein said filter includes a capacitor.

9. The motor control device as claimed in claim 1, further comprising a circuit board on which are disposed said receiver unit, said magnetic sensor unit, said processing unit, said motor driver unit, said AC to DC converter unit, and said DC to DC converter unit.