Apparatus and method for measuring three-dimensional shape of wood block

• US 20100111367A1
• Filed: 10/20/2009
• Published: 05/06/2010
• Est. Priority Date: 11/06/2008
• Status: Active Grant

• Current Assignee: Meinan Machinery Works, Inc.
• Original Assignee: Meinan Machinery Works, Inc.
• Inventors: Hiraoka, Noriyuki
• Granted Patent: US 8,805,052 B2
• Time in Patent Office: Days
• US Class Current: 382/106
• CPC Class Codes: G01B 11/2522 the position of the object changing and being recorded

Abstract

An apparatus and a method for measuring three-dimensional shape of a wood block are disclosed. A planar light beam is projected by a light emitting device against a wood block rotatably supported on its tentative spin axis in such a way that two continuous lines extending parallel to the tentative spin axis for the entire block length are illuminated on the outer peripheral surface of the block. The block with the illuminated lines is photographed at a plurality of its angular positions by a imaging device. Based on data of the photographed line images, distances between the tentative spin axis and each of the illuminated lines on the outer peripheral surface of the block are computed at a plurality of cross-sections of the block along the tentative spin axis. Distances from the tentative spin axis to the outer peripheral surface of the block, including shapes of various irregularities on the surface of the block, are measured.

Claims

1. An apparatus for measuring three dimensional shape of a generally cylindrical wood block comprising:

a light emitting device for emitting a light beam against the wood block supported rotatably at a tentative spin axis thereof in such a way that illuminated lines each extending substantially for entire length of the wood block and parallel to the tentative spin axis of the wood block are formed by the light beam at two different positions on the outer peripheral surface of the wood block;

an imaging device for photographing the wood block with the illuminated lines on the outer peripheral surface thereof at a plurality of angular positions thereof while the wood block is rotated on the tentative spin axis, thereby providing a plurality of photographed block images, said imaging device having a lens;

a position data storage device for storing therein data representing the position of the light emitting device and the imaging device relative to the tentative spin axis of the wood block;

a line image position computing device for recognizing image of each illuminated line in each of the photographed block images and determining by computation the position of each illuminated line image in the photographed block image at a plurality of spaced points thereof;

a distance computing device for determining by computation distances between the tentative spin axis of the wood block and each illuminated line on the outer peripheral surface of the wood block at a plurality of cross-sections of the wood block perpendicular to the tentative spin axis, spaced at a predetermined interval along the tentative spin axis and corresponding to said plurality of spaced points, based on data of the line image position determined by the line image position computing device and data of positions stored in the position data storage device;

a profile computing device for determining by computation profiles of the wood block at said plurality of cross-sections based on data of the distances determined by the distance computing device.

2. An apparatus according to claim 1, wherein said light emitting device includes a pair of lasers disposed on opposite sides of an imaginary plane passing through the center of the lens of the imaging device and the tentative spin axis in longitudinal direction of the wood block as viewed from one end of the wood block, said imaging device being operable to photograph the wood block with the illuminated lines on the outer peripheral surface thereof at said plurality of angular positions thereof while the wood block is rotated for a complete turn on the tentative spin axis.

3. An apparatus according to claim 2, wherein said pair of lasers are disposed symmetrically with respect to said imaginary plane as viewed from one end of the wood block, each of the lasers being spaced at a predetermined angle from said imaginary plane.

4. An apparatus according to claim 2, wherein value of said predetermined angle and/or time interval of photographing by the imaging device are set in such a way that no part on the outer peripheral surface of the wood block is photographed twice by the imaging device as the illuminated line image due to the illuminated line formed by one laser and the illuminated line image due to the illuminated line formed by the other laser.

5. An apparatus according to claim 2, wherein value of said predetermined angle and/or time interval of photographing by the imaging device are set in such a way that a part on the outer peripheral surface of the wood block photographed by the imaging device at an angular position of the wood block as the illuminated line image due to the illuminated line formed by one laser is photographed by the imaging device at a different angular position of the wood block as the illuminated line image due to the illuminated line formed by the other laser.

6. An apparatus according to claim 5, further comprising an image combining device for dividing each photographed block image into a first image region and a second image region along an imaginary line in the block image that corresponds to the tentative spin axis of the block and combining the first image region of a first block image photographed by the imaging device at a first angular position of the block and the second image region of a second block image photographed by the imaging device at a second angular position of the block when the block has rotated for an angle corresponding to twice said predetermined angle from the first angular position, said combining being made in such a way that one of the first image region of the first block image and the second image region of the second block image is inverted in line symmetry with respect to said imaginary line and laid on the other of the first image region of the first block image and the second image region of the second block image, said line image position computing device being adapted to recognize the illuminated line image generated by the combination of the image regions and determining by computation the position of such illuminated line image.

7. An apparatus according to claim 1, further comprising an image correction device for correcting the block image photographed by the imaging device by compensating for any distortion of the block image in accordance with a correction value and an image correction data storage for storing therein data of the correction value.

8. An apparatus according to claim 1, wherein said imaging device includes a plurality of imaging devices disposed along a line parallel to the tentative spin axis of the wood block so that a complete block image is made of a plurality of different regions image showing parts of the block image divided longitudinally of the wood block.

14. An apparatus according to claim 3, wherein value of said predetermined angle and/or time interval of photographing by the imaging device are set in such a way that no part on the outer peripheral surface of the wood block is photographed twice by the imaging device as the illuminated line image due to the illuminated line formed by one laser and the illuminated line image due to the illuminated line formed by the other laser.

15. An apparatus according to claim 3, wherein value of said predetermined angle and/or time interval of photographing by the imaging device are set in such a way that a part on the outer peripheral surface of the wood block photographed by the imaging device at an angular position of the wood block as the illuminated line image due to the illuminated line formed by one laser is photographed by the imaging device at a different angular position of the wood block as the illuminated line image due to the illuminated line formed by the other laser.

16. An apparatus according to claim 15, further comprising an image combining device for dividing each photographed block image into a first image region and a second image region along an imaginary line in the block image that corresponds to the tentative spin axis of the block and combining the first image region of a first block image photographed by the imaging device at a first angular position of the block and the second image region of a second block image photographed by the imaging device at a second angular position of the block when the block has rotated for an angle corresponding to twice said predetermined angle from the first angular position, said combining being made in such a way that one of the first image region of the first block image and the second image region of the second block image is inverted in line symmetry with respect to said imaginary line and laid on the other of the first image region of the first block image and the second image region of the second block image, said line image position computing device being adapted to recognize the illuminated line image generated by the combination of the image regions and determining by computation the position of such illuminated line image.

17. An apparatus according to claim 2, further comprising an image correction device for correcting the block image photographed by the imaging device by compensating for any distortion of the block image in accordance with a correction value and an image correction data storage for storing therein data of the correction value.

9. A method for measuring three dimensional shape of a generally cylindrical wood block comprising steps of:

projecting by a light emitting device a light beam against the wood block supported rotatably at a tentative spin axis thereof in such a way that illuminated lines each extending substantially for entire length of the wood block and parallel to the tentative spin axis of the wood block are formed by the light beam at two different positions on the outer peripheral surface of the wood block;

photographing by an imaging device having a lens the wood block with the illuminated lines on the outer peripheral surface thereof at a plurality of angular positions of the wood block while the wood block is rotated on the tentative spin axis, thereby providing a plurality of photographed block images;

previously storing data representing the position of the light emitting device and the imaging device relative to the tentative spin axis of the wood block;

recognizing image of each illuminated line in each of the photographed block images and determining by computation the position of each illuminated line image at a plurality of spaced points thereof;

determining by computation distances between the tentative spin axis of the wood block and each illuminated line on the outer peripheral surface of the wood block at a plurality of cross-sections of the wood block perpendicular to the tentative spin axis, spaced at a predetermined interval along the tentative spin axis and corresponding to said plurality of spaced points, based on data of said illuminated line image position;

determining by computation profiles of the wood block at said plurality of cross-sections based on data of said distances.

10. A method according to claim 9, said projecting a light beam is done by a pair of lasers, and said photographing is done in such a way that no part on the outer peripheral surface of the wood block is photographed by the imaging device twice as the illuminated line image due to the illuminated line formed by one laser and the illuminated line image due to the illuminated line formed by the other laser.

11. A method according to claim 9, said projecting a light beam is done by a pair of lasers disposed symmetrically with respect to an imaginary plane passing through the center of the lens of the imaging device and the tentative spin axis in longitudinal direction of the wood block as viewed from one end of the wood block, each of said lasers being spaced at a predetermined angle from said imaginary plane, and said photographing is done in such a way that a part on the outer peripheral surface of the wood block photographed by the imaging device at an angular position of the wood block as the illuminated line image due to the illuminated line formed by one laser is photographed by the imaging device again at a different angular position of the wood block as the illuminated line image due to the illuminated line formed by the other laser.

12. A method according to claim 11, further comprising a step of dividing each photographed block image into a first image region and a second image region along an imaginary line in the block image that corresponds to the tentative spin axis of the block and combining the first image region of a first block image photographed by the imaging device at a first angular position of the block and the second image region of a second block image photographed by the imaging device at a second angular position of the block when the block has rotated for an angle corresponding to twice said predetermined angle from the first angular position, said combining being made in such a way that one of the first image region of the first block image and the second image region of the second block image is inverted in line symmetry with respect to said imaginary line and laid on the other of the first image region of the first block image and the second image region of the second block image.

13. An apparatus according to claim 9, further comprising a step of correcting the block image photographed by the imaging device by compensating for any distortion of the block image in accordance with a previously determined correction value.