SYSTEM AND METHOD FOR VERTEBRAL INTERBODY FUSION

• US 20100114105A1
• Filed: 10/31/2008
• Published: 05/06/2010
• Est. Priority Date: 10/31/2008
• Status: Abandoned Application

• Current Assignee: Robert Reid, Inc.
• Original Assignee: Robert Reid, Inc.
• Inventors: Glad, Jason M., Butters, Joshua A., Marietta, Joseph Q.
• Application Number:
  US12/262,824
• Publication Number:
  US 20100114105A1
• Time in Patent Office: Days
• US Class Current: 606/99
• CPC Class Codes: A61F 2/30965 Reinforcing the prosthesis by embedding particles or fibres during moulding or dipping
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30785 parallel
• CPC Class Codes: A61F 2002/3079 Stepped or enlarged apertures, e.g. having discrete diameter changes
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/3092 having an open-celled or open-pored structure
• CPC Class Codes: A61F 2002/3093 for promoting ingrowth of bone tissue
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2310/00017 Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00029 Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium
• CPC Class Codes: A61F 2310/00131 Tantalum or Ta-based alloys
• CPC Class Codes: A61F 2310/00179 Ceramics or ceramic-like structures

Abstract

A surgical inserter and a fusion cage system which may provide for simplified fusion cage attachment and positioning. The inserter may comprise a collapsible collet with a locking rod. The fusion cage with a rectangular cross-section head may be secured to the inserter through the reverse tapered aperture of the fusion cage. The collet may be inserted into the reverse tapered aperture and the locking rod may control collapse of the collet. The collet may lock the fusion cage to the inserter allowing simplified manipulation of the collet with the inserter. The inserter with the attached fusion cage is inserted into a surgical patient. The fusion cage may be positioned within an intervertebral space. The locking rod may be withdrawn from the collet allowing collapse and withdrawal of the collet from the fusion cage leaving the fusion cage positioned between two vertebrae and the inserter withdrawn from the surgical patient.

Claims

1. A system comprising:

a fusion cage sized to be inserted between a first vertebra and a second vertebra, the fusion cage comprising;

an outer wall comprising;

a distal portion; and

a proximal portion comprising;

a proximal wall; and

an inserter interface shaped to facilitate attachment of an inserter to the fusion cage, the inserter interface comprising a head with a rectangular cross section, the head protruding from the proximal wall to define a shoulder at a juncture with a proximal wall.

2. The system of claim 1, wherein the rectangular cross section comprises a square cross section.

3. The system of claim 1, wherein the head comprises a reverse tapered aperture sized to slidably receive a collet of the inserter.

4. The system of claim 1, wherein the outer wall further comprises:

a first corrugated vertebra engaging surface shaped to non-slidably engage the first vertebra; and

a second corrugated vertebra engaging surface shaped to non-slidably engage the second vertebra.

5. The system of claim 4, wherein the outer wall further comprises a first lateral wall having a first aperture sized to permit insertion of osteogenic substances into a cavity located centrally within the fusion cage or bony growth into the central cavity when the first and second corrugated vertebra engaging surfaces are positioned abutting the first and second vertebrae.

6. The system of claim 5, wherein the outer wall further comprises a second lateral surface having a second aperture sized to permit insertion of osteogenic substances into the cavity or bony growth into the cavity when the first and second corrugated vertebra engaging surfaces are positioned abutting the first and second vertebrae.

7. The system of claim 1, wherein the head comprises an aperture, the system further comprising the inserter, wherein the inserter comprises a recess having a rectangular cross section shaped to receive the head, and a collapsible collet insertable into an aperture of the head.

8. A system comprising:

a fusion cage inserter comprising;

a proximal handle portion; and

an insertion component comprising;

a hollow outer shaft comprising an outer wall defining a bore;

a hollow interference shaft positioned at least partially within the bore, the hollow interference shaft comprising an interference shaft wall defining an interference shaft bore and a collapsible collet positioned at a distal end of the interference shaft; and

a locking rod positioned at least partially within the interference shaft bore, wherein the locking rod is positionable to at least partially protrude from the interference shaft bore to control collapse of the collet.

9. The system of claim 8, wherein the outer wall comprises:

a fusion cage interface shaped to facilitate attachment of a fusion cage to the inserter, the fusion cage interface comprising a recess formed in a distal end of the outer wall, wherein the recess comprises a rectangular cross section shaped to slidably receive a rectangular head of the fusion cage.

10. The system of claim 8, wherein the collet is tapered such that the collet comprises a distal end wider than a proximal end of the collet such that the collet is shaped to engage a reverse tapered aperture within the fusion cage.

11. The system of claim 8, wherein the insertion component further comprises:

a plug within the proximal end of the insertion component, the plug comprising;

an elongated plug aperture engaging a proximal end of the hollow interference shaft; and

a distal end plug aperture slidably receiving the locking rod; and

a spring abutting a distal end of the plug.

12. The system of claim 11, wherein the handle portion houses an actuator assembly comprising:

a toggle assembly, wherein the toggle assembly is toggleable between an inward position and an outward position, wherein the inward position forces the collapsible collet to protrude from the hollow outer shaft and the outward position permits the collapsible collet to retract into the hollow outer shaft;

an actuator button; and

an actuator dowel protruding from the actuator assembly and engage a distal end of the plug.

13. The system of claim 12, wherein the actuator button abuts the distal end of the toggle assembly such that pressing the actuator button moves the toggle assembly to the outward position to force the actuator dowel to further protrude from the actuator assembly to push the plug and spring distally, thereby forcing the collet to protrude from the outer shaft.

14. A system comprising:

a fusion cage inserter comprising;

a proximal handle portion;

an insertion component comprising;

a collapsible collet;

an interference shaft; and

a locking rod at least partially within the interference shaft; and

a locking sleeve at least partially encircling a proximal portion of the insertion component, wherein the locking sleeve is slidable relative to the proximal handle portion to control coupling of the collet by moving the locking rod relative to the collet.

15. The system of claim 14, wherein the locking sleeve comprises:

a semi-tubular first locking sleeve member comprising a locking sleeve aperture; and

a first trigger comprising a first trigger rod, wherein the first trigger rod passes through the locking sleeve aperture, the insertion component and an elongated plug aperture.

16. The system of claim 15, wherein the locking sleeve further comprises:

a semi-tubular second locking sleeve member engaging the first trigger rod; and

a second trigger positioned on an opposite side of the locking sleeve from the first trigger.

17. The system of claim 15, wherein the first trigger rod engages the proximal end of the locking rod.

18. The system of claim 15, wherein the locking sleeve further comprises a semi-tubular second locking sleeve member;

wherein the trigger rod passes through the insertion component and the elongated plug aperture and is attached to an interior surface of the second locking sleeve member.

19. The system of claim 14, wherein a distal end of the locking sleeve comprises a snap feature snapped into engagement with the insertion component.

20. The system of claim 19, wherein the snap feature is snapped into engagement with the locking sleeve at a locked position in which the locking rod extends into the collet to control withdrawal of the collet from an aperture of the fusion cage, and at an unlocked position displaced from the locked position, wherein in the unlocked position, the locking rod is displaced from within the collet to permit withdrawal of the collet from the aperture.

21. A method comprising:

positioning a fusion cage adjacent to an inserter;

coupling the fusion cage to the inserter, the fusion cage comprising an outer wall with a distal portion and a proximal portion comprising a proximal wall and an inserter interface comprising a head with a rectangular cross section, the head protruding from the proximal wall to define a shoulder at a juncture with a proximal wall; and

using the inserter to insert the fusion cage into an intervertebral space between a first vertebra and a second vertebra;

wherein coupling the fusion cage to the inserter comprises inserting the head into a recess formed in a distal end of the inserter, wherein the recess comprises a rectangular cross section.

22. The method of claim 21, wherein each of the rectangular cross sections comprises a square cross section.

23. The method of claim 21, wherein the head comprises a reverse tapered aperture, wherein coupling the fusion cage to the inserter further comprises inserting a collapsible collet of the inserter into the reverse tapered aperture.

24. The method of claim 21, wherein the outer wall further comprises a first corrugated vertebra engaging surface and a second corrugated vertebra engaging surface, wherein using the inserter to insert the fusion cage into the intervertebral space comprises:

non-slidably engaging the first vertebra with the first corrugated vertebra engaging surface; and

non-slidably engaging the second vertebra with the second corrugated vertebra engaging surface.

25. The method of claim 24, wherein the outer wall further comprises a first lateral wall having a first aperture, the method further comprising inserting an osteogenic substance into a cavity located centrally within the fusion cage through the first aperture after the first and second corrugated vertebra engaging surfaces have non-slidably engaged the first and second vertebrae.

26. A method comprising:

positioning a fusion cage adjacent to an inserter, the fusion cage comprising an aperture, the inserter comprising a proximal handle portion and an insertion component comprising a hollow outer shaft, a hollow interference shaft, and a locking rod;

coupling the fusion cage to the inserter; and

using the inserter to insert the fusion cage into an intervertebral space between a first vertebra and a second vertebra;

wherein the hollow outer shaft comprises an outer wall defining a bore;

wherein the hollow interference shaft is positioned at least partially within the bore and comprises an interference shaft wall defining an interference shaft bore and a collapsible collet positioned at a distal end of the interference shaft;

wherein coupling the fusion cage to the inserter comprises;

inserting the collapsible collet into the aperture; and

moving the locking rod into the collapsible collet to prevent collapse of the collapsible collet, thereby preventing withdrawal of the collapsible collet from the aperture.

27. The method of claim 26, wherein the outer wall comprises a fusion cage interface comprising a recess formed in a distal end of the outer wall, wherein the recess comprises a rectangular cross section;

wherein the fusion cage comprises a rectangular head having a rectangular cross section;

wherein coupling the fusion cage to the inserter further comprises receiving the rectangular head in the recess.

28. The method of claim 26, wherein the collet is tapered such that the collet comprises a distal end wider than a proximal end of the collet, wherein the aperture comprises a reverse tapered aperture.

29. The method of claim 26, wherein the insertion component further comprises a plug within the proximal end of the insertion component, the plug comprising an elongated plug aperture engaging a proximal end of the hollow interference shaft and a distal end plug aperture slidably receiving the locking rod;

wherein the method further comprises;

sliding the plug to urge the hollow interference shaft to move such that the collapsible collet extends from the bore; and

deflecting a spring abutting the plug in response to sliding of the plug.

30. The method of claim 29, wherein the handle portion houses an actuator assembly comprising a toggle assembly, the toggle assembly comprising an actuator button and a actuator dowel protruding from a distal end of the toggle assembly;

wherein sliding the plug comprises pressing an actuator button to toggle the toggle assembly from an outward position to an inward position in which the actuator dowel protrudes further to urge the plug to slide distally.

31. A method comprising:

positioning a fusion cage adjacent to an inserter, the fusion cage comprising an aperture, the inserter comprising a proximal handle portion, a locking sleeve, and an insertion component comprising a collapsible collet, a hollow interference shaft, and a locking rod;

coupling the fusion cage to the inserter; and

using the inserter to insert the fusion cage into an intervertebral space between a first vertebra and a second vertebra;

wherein the locking sleeve at least partially encircles a proximal portion of the insertion component;

wherein coupling the fusion cage to the inserter comprises;

inserting the collapsible collet into the aperture; and

sliding the locking sleeve relative to the proximal handle portion to couple the collet to the fusion cage by moving the locking rod relative to the collet.

32. The method of claim 31, wherein the locking sleeve comprises:

a semi-tubular first locking sleeve member comprising a locking sleeve aperture; and

a first trigger comprising a first trigger rod, wherein the first trigger rod passes through the locking sleeve aperture, the insertion component and an elongated plug aperture.

33. The method of claim 32, wherein the locking sleeve further comprises:

a semi-tubular second locking sleeve member engaging the first trigger rod; and

a second trigger positioned on an opposite side of the locking sleeve from the first trigger.

34. The method of claim 32, wherein the first trigger rod engages the proximal end of the locking rod.

35. The method of claim 32, wherein the locking sleeve further comprises a semi-tubular second locking sleeve member;

wherein the trigger rod passes through the insertion component and the elongated plug aperture and is attached to an interior surface of the second locking sleeve member.

36. The method of claim 31, wherein a distal end of the locking sleeve comprises a snap feature snapped into engagement with the insertion component.

37. The method of claim 36, wherein the snap feature is snapped into engagement with the locking sleeve at a locked position in which the locking rod extends into the collet to control withdrawal of the collet from an aperture of the fusion cage, and at an unlocked position displaced from the locked position, wherein in the unlocked position, the locking rod is displaced from within the collet to permit withdrawal of the collet from the aperture.