ELECTRICAL SWITCH, AS FOR CONTROLLING A FLASHLIGHT

• US 20100123417A1
• Filed: 01/25/2010
• Published: 05/20/2010
• Est. Priority Date: 12/18/2007
• Status: Active Grant

• Current Assignee: Streamlight, Inc.
• Original Assignee: Streamlight, Inc.
• Inventors: Ziegenfuss, Peter J., Snyder, Mark W., Sharrah, Raymond L.
• Granted Patent: US 7,880,100 B2
• Time in Patent Office: Days
• US Class Current: 315/362
• CPC Class Codes: F21V 23/0414 specially adapted to be used with portable lighting devices
• CPC Class Codes: H01H 1/18 with subsequent sliding
• CPC Class Codes: H01H 13/48 using buckling of disc springs
• CPC Class Codes: H01H 13/64 wherein the switch has more than two electrically distinguishable positions, e.g. multi-position push-button switches
• CPC Class Codes: H01H 2227/028 Key stroke
• CPC Class Codes: H01H 2227/032 Operating force

Abstract

An electrical switch and a flashlight employing the switch may comprise a base having three electrical conductors thereon and an electrically conductive flexible dome adjacent the base. The flexible dome has plural longer legs extending from its dome and in electrical contact with a first conductor, has a shorter leg extending from its dome and overlying a second conductor, and has its dome overlying a third conductor. A spring may extend from the base of the switch. A pushbutton may be moved to apply sufficient force to cause the shorter leg to contact the second conductor and the dome to contact the third conductor. A spring may be between the pushbutton and the flexible dome to couple force to the flexible dome.

Claims

1. An electrical switch comprising:

a base having at least first, second and third electrical conductors thereon;

a housing cover disposed adjacent said base, said housing cover having walls defining a central cavity, and having an opening therethrough;

an electrically conductive flexible dome disposed in the cavity of said housing cover, said flexible dome having a plurality of relatively longer legs extending from a dome portion thereof and being in electrical contact with the first electrical conductor of said base, said flexible dome having a relatively shorter leg extending from the dome portion thereof and overlying the second electrical conductor of said base, and the dome portion of said flexible dome overlying the third electrical conductor of said base, said flexible dome having an actuation distance,

wherein the relatively shorter leg of said flexible dome comes into electrical contact with the second electrical conductor when said flexible dome is pressed with a first actuation force, and wherein the dome portion of said flexible dome comes into electrical contact with the third electrical conductor when said flexible dome is pressed with a second actuation force;

a pushbutton disposed in the opening of said housing cover, wherein said pushbutton is movable in the opening of said housing cover for exerting force on said flexible dome via said spring and is urged away from said flexible dome; and

at least one spring extending from said base for providing an electrical connection to at least one of the first, second and third electrical conductors of said base.

2. The electrical switch of claim 1 wherein said base is larger than said housing cover disposed thereon, and

wherein electrical connections to the first, second and third electrical conductors of said base are made by electrical conductors on said base, by electrical conductors extending from said base, or by electrical conductors on and extending from said base.

3. The electrical switch of claim 1 wherein said at least one spring includes two concentric springs extending in a direction generally parallel to a plane defined by said base.

4. The electrical switch of claim 1 further comprising:

a second spring in the cavity between said base and said housing cover, said second spring having a first end bearing against said flexible dome and having a second end.

5. The electrical switch of claim 4 wherein said second spring has a spring rate selected so that said pushbutton must be moved over a distance that is substantially greater than the actuation distance of said flexible dome in order to produce the second actuation force on said flexible dome.

6. The electrical switch of claim 4 wherein the second spring has a length that is substantially longer than the actuation distance of said flexible dome.

7. The electrical switch of claim 1 further comprising first and second housing parts defining a generally cylindrical module, wherein said base is disposed between said first and second housing parts with two concentric springs extending axially from the generally cylindrical module and with said pushbutton actuatable through an opening in said first housing part.

8. The electrical switch of claim 1 in combination with a controller and a load, wherein said controller is responsive to the relatively shorter leg of said flexible dome making connection between the first and second peripheral electrical conductors of said base, to the dome portion of said flexible dome making connection between the central conductor and the first peripheral electrical conductor of said base, to the dome portion of said flexible dome breaking connection between the central conductor and the first peripheral electrical conductor of said base, to the relatively shorter leg of said flexible dome breaking connection between the first and second peripheral electrical conductors of said base, or to any combination of the foregoing, for controlling the load.

9. The electrical switch of claim 8 wherein the controlling the load includes energizing the load momentarily, energizing the load continuously, de-energizing the load, causing the load to alternate repetitively between energized and de-energized conditions, causing the load to change from a more energized condition to a less energized condition, causing the load to change from a less energized condition to a more energized condition, or any combination of the foregoing.

10. The electrical switch of claim 8 wherein the load is an electrical light source, and wherein said controller controls the light source to momentary ON, continuous ON, OFF, flashing, and dimming operating conditions, and optionally to an un-dimming operating condition.

11. An electrical flashlight comprising:

a housing having a head end and a tail end and having a cavity for receiving a battery;

an electrical light source disposed proximate the head end of said housing; and

a pushbutton switch disposed on said housing for providing at least two switch contacts, wherein said pushbutton switch includes an electrically conductive flexible dome having a plurality of relatively longer legs extending from a dome portion thereof, a relatively shorter leg extending from the dome portion thereof, wherein the relatively shorter leg of said flexible dome closes a first normally open switch contact of the at least two switch contacts when said flexible dome is pressed with a first actuation force, and wherein the dome portion of said flexible dome closes a second normally open switch contact of the at least two switch contacts when said first flexible dome is pressed with a second actuation force;

a controller disposed in said housing and electrically connected to said electrical light source and to the battery when a battery is provided in the cavity of said housing for selectively coupling electrical power from the battery to said electrical light source,

wherein said controller is electrically connected to said pushbutton switch and is responsive to closure, or opening, or both, of the at least two switch contacts thereof for controlling electrical power to said electrical light source at least for selectively energizing and de-energizing said electrical light source when the battery is present in the cavity of said housing, and

whereby said electrical light source of said flashlight may be selectively energized and de-energized responsive to said pushbutton switch without electrical power to energize the light source flowing through the pushbutton switch.

12. The electrical flashlight of claim 11 wherein said pushbutton switch includes a base having at least first and second peripheral electrical conductors and a central electrical conductor thereon;

wherein said electrically conductive flexible dome is disposed on said base, and

wherein the plurality of relatively longer legs extending from a dome portion of said first electrically conductive flexible dome are in electrical contact with the first peripheral electrical conductor of said base, wherein the relatively shorter leg extending from the dome portion of said first electrically conductive flexible dome overlies the second peripheral electrical conductor of said base, and wherein the dome portion of said flexible dome overlies the central electrical conductor of said base.

13. The electrical flashlight of claim 11 wherein said pushbutton switch includes:

a base having first, second and third electrical conductors thereon, and

at least one spring extending from said base for providing an electrical connection to at least one of the first, second and third electrical conductors of said base.

14. The electrical switch of claim 13 wherein said at least one spring includes two concentric springs extending in a direction generally parallel to a plane defined by said base.

15. The electrical flashlight of claim 11 wherein said pushbutton switch is disposed proximate the head end of said housing.

16. The electrical flashlight of claim 11 wherein said pushbutton switch is disposed proximate the tail end of said housing.

17. The electrical flashlight of claim 11 wherein said pushbutton switch further comprises:

an actuator movable for exerting force on the flexible dome thereof via a spring, and for exerting force on the flexible dome thereof via the spring,

wherein the actuator moves a distance for closing the normally open contacts of the flexible dome thereof that is substantially longer than an actuating distance of the flexible dome thereof.

18. The electrical flashlight of claim 11 wherein said controller controls electrical power to said electrical light source for energizing said electrical light source momentarily, for energizing said electrical light source continuously, for de-energizing said electrical light source, for causing said electrical light source to alternate repetitively between energized and de-energized conditions, for causing said electrical light source to change from a more energized condition to a less energized condition, for causing said electrical light source to change from a less energized condition to a more energized condition, or for any combination of the foregoing.

19. The electrical flashlight of claim 11 wherein said controller controls said electrical light source to momentary ON, to continuous ON, to OFF, to flashing, and to dimming operating conditions, and optionally to an un-dimming operating condition.