Aiming Arm for Bone Plates

• US 20100137873A1
• Filed: 02/05/2010
• Published: 06/03/2010
• Est. Priority Date: 11/03/2004
• Status: Active Grant

• Current Assignee: DePuy Synthes Products LLC (Johnson & Johnson)
• Original Assignee: DePuy Synthes Products LLC (Johnson & Johnson)
• Inventors: GRADY, Mark P. JR., Mayo, Keith A., Mast, Jeff W., Bolhofner, Brett R., DiDomenico, Scott
• Granted Patent: US 9,011,457 B2
• Time in Patent Office: Days
• US Class Current: 606/96
• CPC Class Codes: A61B 17/1728 for holes for bone plates or plate screws
• CPC Class Codes: A61B 17/8014 the extension or compression force being caused by interaction of the plate hole and the screws
• CPC Class Codes: A61B 17/8057 the interlocking form comprising a thread

Abstract

An aiming guide aligns a surgical tool with a hole in a bone plate. The aiming guide includes an arm portion having a longitudinal axis, top and bottom surfaces, and first and second ends. The aiming guide further includes a handle portion having upper and lower ends. The handle portion is, at its lower end, connected to the bone plate. The handle portion is, at its upper end, connected to the arm portion. Bores extend from the top surface to the lower surface of the arm portion. Each bore is configured and dimensioned to receive a tool guide in at least two different preset positions which locates the channel in at least two different hole positions. The bore includes two diametrically opposed slots extending along at least a portion of a length of the bore, the slots configured and dimensioned to mate with diametrically opposed knobs extending radially outward from a tool guide. The tool guide has a head and a sleeve portion, which has a centered channel. The sleeve portion and channel are eccentric with respect to the head portion. The tool guide is inserted in a first preset position in order to align a surgical tool with one portion of a two-portion bone plate hole, or in a second preset position rotated 180° from the first preset position, in order to align a surgical tool with the second portion of a two-portion bone plate hole.

Claims

1-85. -85. (canceled)

86. An aiming guide for aligning at least one surgical tool with a hole in a bone plate, comprising:

an arm portion having a longitudinal axis, top and bottom surfaces, and first and second ends, and at least one bore extending through the arm portion from the top surface to the bottom surface, wherein an axis defined by the at least one bore is not parallel to the longitudinal axis of the arm portion;

a tool guide having a longitudinal axis and a channel in the direction of the longitudinal axis of the tool guide, wherein the tool guide is configured and adapted for insertion through the arm portion to a first target location of the bone plate; and

a handle attached to the first end of the arm portion at a first end and to the bone plate at a second end, the handle coupling to the bone plate only in a predetermined alignment relative thereto, the predetermined alignment of the handle determining an aiming alignment of the arm portion in which the at least one bore of the arm portion is aligned with a corresponding hole in the bone plate.

87. The aiming guide according to claim 86, wherein the aiming arm is rigidly coupled to the handle.

88. The aiming guide according to claim 86, wherein the handle comprises a chamber extending from the first end of the handle to the second end of the handle, the chamber configured to permit insertion of a bolt therethrough to lock the handle to the bone plate, a longitudinal axis of the chamber being parallel to a longitudinal axis of the handle.

89. The aiming guide according to claim 86, wherein the handle includes an opening which, in the predetermined alignment, aligns with the hole in the bone plate.

90. The aiming guide according to claim 86, wherein the handle comprises a recess on a distal surface thereof shaped to receive the bone plate in the predetermined alignment.

91. The aiming guide according to claim 90, wherein the second end of the handle has a width greater than a width of the bone plate so that the second end straddles the bone plate.

92. The aiming guide according to claim 86, wherein the arm portion comprises a hole at the first end being configured to receive a bolt to lockingly attach the arm portion to the handle.

93. An aiming guide for aligning at least one surgical tool with a hole in a bone plate comprising:

an arm portion having a longitudinal axis, top and bottom surfaces, two side surfaces, and first and second ends, wherein the arm portion is curved along at least a portion of its side surfaces, and at least one bore extending through the arm portion from the top surface to the bottom surface; and

a tool guide having a longitudinal axis and a channel in the direction of the longitudinal axis of the tool guide,

wherein the bore and tool guide are configured and adapted such that the tool guide is received in the bore in at least two different preset positions which locates the channel in at least two different hole positions, a first preset position being rotated 180°

from a second preset position.

94. The aiming guide of claim 93, wherein the at least one bore includes two diametrically opposed slots extending along at least a portion of a length of the bore, the tool guide having diametrically opposed knobs extending outwardly from the tool guide, the slots configured and dimensioned to mate with the knobs to align the tool guide in the bore.

95. The aiming guide of claim 94, wherein the tool guide has a head and a sleeve portion, the channel being centered with respect to the sleeve portion, and the sleeve portion being eccentric with respect to the head, wherein, in the first preset position, the eccentric sleeve portion of the tool guide and the channel are aligned with a first portion of a hole in a bone plate and, in the second preset position, the eccentric sleeve portion and channel are aligned with a second portion of a hole in a bone plate.

96. The aiming guide of claim 93, wherein the aiming guide further comprises a handle portion, the handle portion being attached to the bone plate to connect the arm thereto wherein the handle portion extends from the bone plate at a non-perpendicular angle of approximately 10-20°

with respect to the plane defined by the top surface of the contact region of the bone plate if the surface is flat or, if the top surface is not flat, the plane that is tangential to the peak of the top surface of the contact region of the bone plate.

97. The aiming guide of claim 96, wherein the handle portion has a chamber extending through the length of the handle portion, and further comprising an interlocking bolt which extends though the chamber and into a hole in the bone plate.

98. The aiming guide of claim 97, wherein the interlocking bolt has a head, shaft, and end portion, the end portion having threads for engaging a hole in the bone plate and wherein an internally-threaded locking nut, configured and dimensioned to mate with external threads on the interlocking bolt, is positioned between the head of the interlocking bolt and the top surface of the handle portion.

99. The aiming guide of claim 93, wherein a thumb screw may be threaded into a corresponding recess in the side of the arm portion to retain the tool guide in the bore.

100. The aiming guide of claim 93, wherein the at least one bore is orientated at a non-perpendicular angle with respect to the plane defined by the upper surface of the arm portion, the angle matching the orientation of a corresponding hole of the bone plate and wherein the arrangement of bores along the arm portion corresponds to the arrangement of holes along at least a portion of the bone plate and wherein the at least one angled bore is countersunk.

101. The aiming guide of claim 100, wherein there are a plurality of angled bores, each angled bore being angled in a first plane with respect to the plane defined by the upper surface of the bone plate and in a second different plane with respect to the plane defined by the upper surface of the bone plate and, the angled bores in the first plane angled between approximately 0.1°

and approximately 1.5° and

the angled bored in the second plane being angled between 0.01°

to approximately 5°

.

102. A method of aligning a surgical tool with a bone plate hole, comprising the steps of:

providing an aiming arm guide system, comprising;

an arm portion having a longitudinal axis, top and bottom surfaces, and first and second ends, and at least one bore extending through the arm portion from the top surface to the bottom surface; and

a tool guide having a longitudinal axis and a channel in the direction of the longitudinal axis of the tool guide,

wherein the bore and tool guide are configured and adapted such that the tool guide is received in the bore in at least two different preset positions which locates the channel in at least two different hole positions;

attaching the aiming arm to a bone plate; and

inserting at least one tool guide within said bore in one of the at least two preset, rotationally-fixed positions to align the guide sleeve with one of at least two different positions in the bone plate hole.

103. The method of claim 103, wherein attaching the arm portion to the bone plate further comprises a handle portion being attached, at its lower end, to the bone plate and being attached, at its upper end, to the arm portion and wherein attaching the handle to the bone plate further comprises inserting an interlocking bolt through a substantially vertical chamber in said handle and threading the interlocking bolt into a bone plate hole.

105. The method of claim 103, wherein the arm portion is aligned with the handle portion by inserting pins into corresponding holes at the top surface of the handle portion and at the bottom surface of the arm portion, the arm portion being secured to the handle portion by inserting, from the top of said arm portion, the shaft of a coupling bolt through a through-hole in the arm portion and into a hole at the top surface of the interlocking bolt.

104. The method of claim 104, wherein an internally-threaded locking nut, positioned between the head of the interlocking bolt and the top surface of the handle portion, is rotated to take up any slack between the handle portion and the bone plate.