Vacuum fitting connection

• US 20100140917A1
• Filed: 12/01/2009
• Published: 06/10/2010
• Est. Priority Date: 12/05/2008
• Status: Abandoned Application

• Current Assignee: Plastiflex Canada Inc.
• Original Assignee: Plastiflex Canada Inc.
• Inventors: Sheremeta, James George, Feng, Yan
• Application Number:
  US12/592,775
• Publication Number:
  US 20100140917A1
• Time in Patent Office: Days
• US Class Current: 285/7
• CPC Class Codes: A47L 5/38 Built-in suction cleaner installations, i.e. with fixed tube system to which, at different stations, hoses can be connected
• CPC Class Codes: A47L 9/242 Hose or pipe couplings
• CPC Class Codes: F16L 25/0045 of the quick-acting type
• CPC Class Codes: F16L 41/021 T- or cross-pieces F16L41/025, F16L41/026, F16L41/028 take precedence

Abstract

A vacuum connection to connect a vacuum fitting to a corrugated hose has an air tube which defines an air channel and fits into the corrugated pipe. The connecting has a securing mechanism to secure the air tube to the corrugated hose. The air tube has an outer diameter which corresponds to the inner diameter of the corrugated hose to create an air tight seal. The securing mechanism has radial projections which are radially biased towards the air tube and engage one or more of the corrugations of the corrugated pipe to secure the vacuum fitting to the corrugated pipe. When the corrugated pipe is to be removed from the fitting, the radial projections may be moved against the biasing force to disengage the corrugations and permit removal of the corrugated pipe from the fitting. The opening of the air tube has a chamfered edge to create a smooth transition from the air channel of the air tube to the corrugated pipe thereby decreasing vacuum loss, debris accumulation and excessive noise.

Claims

1. A connection to connect a vacuum fitting to a corrugated hose having an inner diameter and corrugations on the outer surface, said connection comprising:

an air tube defining an air channel and having a first opening, said air tube having an outer diameter corresponding to the inner diameter of the corrugated hose to create an air tight seal when the first opening of said air tube is inserted into the corrugated hose and the air channel is in vacuum communication with the corrugated hose;

a securing mechanism for releasably securing the vacuum fitting to the corrugated hose, said securing mechanism releasably engaging at least one corrugation of the corrugated hose to secure the vacuum fitting to the corrugated hose when the first opening of the air tube is inserted into the corrugated hose.

2. The connection as defined in claim 1 wherein the first opening has a transition phase to channel air flow and debris from the corrugated pipe to the air channel.

3. The connection as defined in claim 2 wherein the transition phase comprises a chamfered edge extending from the first opening along a longitudinal axis of the air tube and having an angle of less than 60°

with respect to the longitudinal axis.

4. The connection as defined in claim 1 wherein the first opening is at a first end of the vacuum fitting and wherein the air tube has a second opening at a second end of the vacuum fitting, said second opening communicating with the first opening through the air channel;

and

wherein the second opening is in vacuum communication with the hose when the first opening of the air tube is inserted into the corrugated hose.

5. The connection as defined in claim 1 wherein the corrugated pipe is a double wall blow molded hose having ridges and troughs on the outer surface and a substantially smooth walled inner surface.

6. The connection as defined in claim 1 wherein the vacuum fitting is selected from the group consisting of straight connectors, T-shaped connectors and short 90°

adaptors.

7. The connection as defined in claim 1 wherein the air tube comprises a second opening communicating with the first opening through the air channel, said second opening having a PVC tube connection with an inner diameter corresponding to an outer diameter of a PVC tube to be connected to the second opening;

and

wherein the fitting is a PVC pipe/corrugated pipe adaptor.

8. The connection as defined in claim 1 wherein the securing mechanism comprises a radial projection, said radial projection engaging at least one corrugation on the outer surface of the corrugated hose to releasably secure the vacuum fitting to the corrugated hose.

9. The connection as defined in claim 8 wherein the securing mechanism comprises a pressure surface, such that applying pressure at the pressure surface moves the radial projection to disengage the radial projection from the at least one corrugation.

10. The connection as defined in claim 9 wherein the securing mechanism comprises a lever carrying said pressure surface at a location remote from said radial projection;

and

wherein user applied pressure at the pressure surface moves the radial projection to disengage the at least one corrugation.

11. The connection as define in claim 10 wherein the securing mechanism further comprises a resilient member carrying the radial projection;

and

wherein the corrugations of the corrugated hose define ridges and troughs; and

wherein the radial projection projects substantially radially inwardly towards the air tube, and, the resilient member biases the radial projection into at least one trough of said at least one corrugation on the outer surface of the corrugated pipe.

12. The connection as defined in claim 11 wherein the resilient member comprises an arm having a first end and a second end;

wherein the radial projection is carried on the first end proximate the first opening and the second end is fixed to the air tube;

wherein the lever extends from the arm over the second end of the resilient member to carry the pressure surface at a location remote from the radial projection;

wherein user applied pressure at the pressure surface towards the air tube moves said arm about the second end to raise the radial projection from the at least one trough disengaging the securing mechanism from the at least one corrugation.

13. The connection as defined in claim 8 wherein the radial projection has a chamfered edge which engages the at least one corrugation when the corrugated hose is moved in an insertion direction inserting the air tube into the corrugated hose;

and

wherein the radial projection resiliently moves over the corrugations of the hose as the corrugations engage the chamfered edge in the insertion direction.

14. The connection as defined in claim 13 wherein the radial projection has a locking edge which engages the corrugations when the corrugated hose is moved in a removal direction removing the air tube from the corrugated hose;

and

wherein the locking edge engages the corrugations on the outer surface of the hose to resist movement of the hose in the removal direction.

15. The connection as defined in claim 12 wherein the radial projection has a chamfered edge which engages the at least one corrugation when the corrugated hose is moved in an insertion direction inserting the air tube into the corrugated hose;

and

wherein the radial projection resiliently moves over the corrugations of the corrugated hose as the corrugations engage the chamfered edge in the insertion direction;

wherein the radial projection has a locking edge which engages the corrugations when the corrugated hose is moved in a removal direction removing the air tube from the corrugated hose; and

wherein the locking edge engages the corrugations of the outer surface of the hose to resist movement of the hose in the removal direction; and

wherein user applied pressure at the pressure surface towards the air tube moves the radial projection from the at least one trough of a corrugation against the biasing force of the resilient member to disengage the securing mechanism from the at least one corrugation and permit movement of the pipe in the removal direction.

16. The connection as define in claim 8 wherein the securing mechanism comprises:

a resilient curved portion extending at least 180°

around the air tube with opposed pressure surface and carrying the radial projection substantially intermediate the opposed pressure points; and

wherein applying pressure at least one of the opposed pressure surface biases the radial projection radial outwardly to disengage the at least one corrugation.

17. The connection as defined in claim 16 wherein the resilient curved portion extends 360°

around the air tube.

18. The connection as defined in claim 17 wherein the resilient curved portion carries an opposed radial projection substantially opposite the radial projection and substantially intermediate the opposed pressure surfaces;

and

wherein applying inwardly radial pressure at the opposed pressure surfaces biases the radial projection and the opposed radial projection radially outwardly to disengage the at least one corrugation.

19. The connection as defined in claim 8 wherein the securing mechanism comprises two or more radial projections, each radial projection separated along a longitudinal axis of the air tube a distance corresponding to a length of a corrugation along a longitudinal axis of the corrugated hose.

20. The connection as defined in claim 19 wherein the securing mechanism further comprises a resilient member carrying the radial projection:

wherein the resilient member comprises an arm having a first end and a second end; and

wherein the two or more radial projections have successively increasing lengths along the longitudinal axis from the second end fixed to the air tube to the first end proximate the first opening.

21. The connection as defined in claim 8 wherein the air tube comprises at least one ring on an external surface thereof, and wherein the at least one ring engages the inner surface of the corrugated hose to radially outwardly deform the corrugated hose at a longitudinal location corresponding to a ridge on the outer surface of the corrugated hose.

22. A vacuum fitting for a central vacuum system, said vacuum fitting having a first end and comprising the connection as defined in claim 1 at the first end of the fitting for connecting the vacuum fitting to a corrugated hose.

23. A vacuum fitting for a central vacuum system, said vacuum fitting having a first end having a first connection corresponding to the connection defined in claim 4 for connecting the vacuum fitting to a first corrugated hose, and said fitting having a second end having a second connection corresponding to the connection defined in claim 4, wherein the first connection and the second connection share a common air tube and the second opening of the first connection is coincident with the first opening of the second connection and the second opening of the first connection is coincident with the first opening of the second connection.

24. A vacuum fitting for a central vacuum system, said fitting comprising:

a first end having a first connection for a corrugated hose, said connection comprising;

(a) an air tube defining an air channel and having a first opening, said air tube having an outer diameter corresponding to an inner diameter of the corrugated hose to create an air tight vacuum seal when the first opening of said air tube is inserted into the corrugated hose and the air channel is in vacuum communication with the corrugated hose;

(b) a first securing mechanism for releasably securing the first end of the vacuum fitting to the corrugated hose, said first securing mechanism releasably engaging at least one corrugation of the corrugated hose to secure the first end of the vacuum fitting to the corrugated hose when the first opening of the air tube is inserted into the corrugated hose;

a second end of the fitting, remote from the first end, and, in vacuum communication with the first end through the air channel of the air tube.

25. The vacuum fitting as defined in claim 24 further comprising a second connection at the second end for connection to another corrugated hose, said second connection comprising:

a second opening of the air tube communicating with the first opening through the air channel, the outer diameter of the air tube adjacent the second opening corresponding to an inner diameter of the other corrugated hose to create an air tight seal where the second opening of the air tube is inserted into the other corrugated hose and the air channel is in vacuum communication with the other corrugated hose; and

a second securing mechanism for releasably securing the second end of the vacuum fitting to the other corrugated hose, said second securing mechanism releasably engaging at least one corrugation of the other corrugated hose to secure the second end of the vacuum fitting to the other corrugated hose when the air tube is inserted into the other corrugated hose.