Method and Apparatus for Making a Radio Frequency Inlay
First Claim
Patent Images
1. A method of manufacturing a radio frequency inlay, said method comprising:
- providing a substrate defining a substrate plane, and an integrated circuit positioned on said substrate or in a recess formed on said substrate, and a pair of terminal areas associated with said integrated circuit;
affixing a wire to said substrate, said affixing step including;
positioning a first portion of said wire on said substrate laterally offset and spaced from one of said terminal areas;
(ii) affixing a second portion of the wire to the substrate to form the windings of an antenna;
(iii) positioning a third portion of said wire on said substrate laterally offset and spaced from the other of said terminal areas.
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Abstract
A method and apparatus are provided for making radio frequency (RF) inlays. The RF inlays include an integrated circuit and an antenna affixed to a substrate material carrying the integrated circuit. During processing, portions of the wire forming the antenna are located adjacent to, but not directly over the integrated circuit. In the subsequent processing step, the wire ends are placed in contact with and secured to the integrated circuit terminal areas.
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Citations
11 Claims
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1. A method of manufacturing a radio frequency inlay, said method comprising:
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providing a substrate defining a substrate plane, and an integrated circuit positioned on said substrate or in a recess formed on said substrate, and a pair of terminal areas associated with said integrated circuit; affixing a wire to said substrate, said affixing step including; positioning a first portion of said wire on said substrate laterally offset and spaced from one of said terminal areas; (ii) affixing a second portion of the wire to the substrate to form the windings of an antenna; (iii) positioning a third portion of said wire on said substrate laterally offset and spaced from the other of said terminal areas. - View Dependent Claims (2, 3, 4, 5)
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6. A method of manufacturing a radio frequency transponder unit, said method comprising the steps of:
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providing a substrate, said substrate defining a substrate plane; providing an integrated circuit and at least two terminal areas associated with the integrated circuit; positioning said integrated circuit and at least two associated terminal areas on said substrate or in a recess associated with said substrate; embedding portions of a continuous length of wire in said substrate to form an antenna and to form first and second end portions of said antenna to connect to said at least two terminal areas, said embedding step including; at a position laterally offset from said terminal areas embedding a first portion of said first end portion in said substrate and positioning a second portion of said first end portion over said substrate and not embedding the second portion in said substrate; (ii) following said second portion, embedding a length of wire in said substrate to form an antenna; (iii) at a position laterally offset from said terminal areas forming a second end portion of said wire, said second end portion comprising a first portion following said antenna portion, said first portion not embedded in said substrate, and a second portion following said first portion and said second portion is embedded in said substrate; displacing the first and second end portions of wire such that at least some of said first and second end portions of wire are positioned over at least some portion of corresponding terminal areas; and electrically connecting said at least some of said first and second end portions of wire to the corresponding terminal areas. - View Dependent Claims (7, 8, 9)
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- 10. In combination, a substrate defining a substrate plane, and an integrated circuit position on said substrate or in a recess formed in said substrate, a pair of terminal areas associated with said integrated circuit, and a wire affixed to said substrate to form an antenna, said wire comprising a first portion laterally offset and spaced from one of said terminal areas, a second portion of the wire embedded in said substrate to form windings of the antenna, and a third portion of said wire laterally offset and spaced from the other of said terminal areas.
Specification