Stratified panel structure possessing interleaved, thin-high-density, thick-low-density core-structure stack arrangement

• US 20100151216A1
• Filed: 02/17/2010
• Published: 06/17/2010
• Est. Priority Date: 01/08/2007
• Status: Abandoned Application

• Current Assignee: High Impact Technology, LLC
• Original Assignee: High Impact Technology, LLC
• Inventors: Monk, Russell A., Hicks, Lance A.
• Application Number:
  US12/658,991
• Publication Number:
  US 20100151216A1
• Time in Patent Office: Days
• US Class Current: 428/213
• CPC Class Codes: B32B 23/02 in the form of fibres or filaments not used
• CPC Class Codes: Y10T 428/24777 Edge feature
• CPC Class Codes: Y10T 428/2495 Thickness [relative or absolute]

Abstract

A generally planar composite panel structure including (a) a stratified, generally planar main body core having perimetral edges, and spaced, generally planar, outwardly facing facial expanses extending substantially to such edges, and (b) in a stacked arrangement within the core, intermediate the mentioned facial expanses, at least one high-density, generally planar, fibre-reinforced layer structure bracketed by a pair of low-density, generally planar layer structures, each of which layer structures extends substantially to the core'"'"'s perimetral edges.

Claims

1. A stratified, composite panel structure possessing a layer-interleaved, thin high-density, thick low-density stack arrangement comprising

a stratified, main body core having perimetral edges, and spaced, generally planar, outwardly facing facial expanses extending substantially to said edges, and

within said core, intermediate said facial expanses, at least one high-density, generally planar, fibre-reinforced layer structure bracketed by a pair of low-density, generally planar layer structures, each of said layer structures extending substantially to said edges.

2. The structure of claim 1, wherein said main body core has a defined volume, and said fibre-reinforced layer structure occupies a smaller amount of said volume than do said low-density layer structures.

3. The structure of claim 2 which further comprises at least one high-density, generally planar, fibre-reinforced cladding sheet bonded to, and substantially coextensive with, one of said facial expanses.

4. The structure of claim 1 which further comprises, within said main body core, intermediate said facial expanses, and bracketed by a pair of low-density layer structures, at least a second, high-density, generally planar, fibre-reinforced layer structure which is spaced from said first-mentioned fibre-reinforced layer structure, and which extends substantially to said edges.

5. The structure of claim 1, wherein said high-density layer structure and said low-density layer structures are formed of thermoformable materials.