Shape Memory Fastener

• US 20100154181A1
• Filed: 12/23/2008
• Published: 06/24/2010
• Est. Priority Date: 12/23/2008
• Status: Abandoned Application

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Dean, David, Tibbenham, Patricia C., Rehkopf, Jackie, Flanigan, Cynthia M.
• Application Number:
  US12/343,343
• Publication Number:
  US 20100154181A1
• Time in Patent Office: Days
• US Class Current: 24/453
• CPC Class Codes: B29C 39/003 characterised by the choice of material
• CPC Class Codes: B29L 2031/727 Fastening elements bolts B29L2001/002; nuts B29L2001/005; screws B29L2001/007; slide fasteners B29L2005/00; buttons for haberdashery B29L2019/00
• CPC Class Codes: F16B 2200/77 Use of a shape-memory material
• CPC Class Codes: F16L 3/12 comprising a member substantially surrounding the pipe, cable or protective tubing
• CPC Class Codes: F16L 3/123 and extending along the attachment surface
• CPC Class Codes: Y10T 24/42 Independent, headed, aperture pass-through fastener

Abstract

The present disclosure relates to a variety a releasable fasteners and fastening systems. Some fasteners include a shape memory polymer configured to change geometry of the fastener between a release geometry and an attachment geometry without application of a mechanical force.

Claims

1. A releasable fastener, comprising:

a shaft including;

a shape memory polymer configured to change a geometry of the shaft between a release geometry and an attachment geometry without application of a mechanical force;

a first end accessible during fastening; and

a second end having a plurality of arms at least partially composed of the shape memory polymer, the plurality of arms positioned at an acute angle with respect to each other when the shaft is in the release geometry.

2. The fastener of claim 1, wherein the fastener is a rivet having a head at the first end.

3. The fastener of claim 1, further comprising a shape memory material configured to change at least one of a geometry and adhesive characteristics in response to an external stimulus.

4. The fastener of claim 1, wherein the shape memory polymer is configured to change the geometry of the shaft in response to a thermal signal.

5. The fastener of claim 4, wherein the shape memory polymer is configured to achieve the release geometry at a first temperature and the attachment geometry at a second temperature, the second temperature is greater than the first temperature.

6. The fastener of claim 1, wherein the shape memory polymer is configured to change the geometry of the shaft in response to an electrical signal.

7. The fastener of claim 1, wherein the shape memory polymer is configured to change the geometry of the shaft in response to a chemical signal.

8. The fastener of claim 1, wherein the plurality of arms are positioned at an angle less than 45 degrees with respect to each other in the release geometry.

9. The fastener of claim 8, wherein the plurality of arms are positioned at an angle less than 5 degrees with respect to each other in the release geometry.

10. The fastener of claim 1, wherein the plurality of arms are positioned at an angle greater than 45 degrees with respect to each other in the attachment geometry.

11. The fastener of claim 10, wherein the plurality of arms are positioned at an angle greater than 90 degrees with respect to each other in the attachment geometry.

12. The fastener of claim 1, wherein the shape memory polymer is configured to change a modulus of elasticity of the shaft.

13. A fastening system, comprising:

a fastener including a shape memory polymer configured to change a geometry of the fastener between a first geometry and an second geometry without application of a mechanical force;

wherein the fastener further comprises a first end accessible during fastening and a second end having a plurality of arms at least partially composed of the shape memory polymer;

an actuator configured to actuate the shape memory polymer to change geometry;

wherein the plurality of arms are configured to fit through an orifice when the fastener is in the first geometry; and

wherein the plurality of arms are configured not to fit through the orifice when the fastener is in the second geometry.

14. The system of claim 13, wherein the fastener is a rivet including a head at the first end.

15. The fastener of claim 13, further comprising a shape memory material configured to change at least one of a geometry and adhesive characteristics in response to an external stimulus.

16. The system of claim 13, wherein the actuator is heater and the shape memory polymer is configured to change the geometry of the shaft in response to a thermal signal.

17. The system of claim 16, wherein the shape memory polymer is configured to achieve the first geometry at a first temperature and the second geometry at a second temperature, the second temperature is greater than the first temperature.

18. The system of claim 13, wherein the shape memory polymer is configured to change the geometry of the shaft in response to an electrical signal.

19. The system of claim 13, wherein the shape memory polymer is configured to change the geometry of the shaft in response to a chemical signal.

20. The system of claim 13, wherein the plurality of arms are positioned at an angle less than 45 degrees with respect to each other in the first geometry.

21. The system of claim 20, wherein the plurality of arms are positioned at an angle less than 5 degrees with respect to each other in the first geometry.

22. The system of claim 13, wherein the plurality of arms are positioned at an angle greater than 45 degrees with respect to each other in the second geometry.

23. The system of claim 22, wherein the plurality of arms are positioned at an angle greater than 90 degrees with respect to each other in the second geometry.

24. The system of claim 13, wherein the shape memory polymer is configured to change a modulus of elasticity.

25. A method of manufacturing a fastener at least partially composed of a shape memory polymer, comprising:

providing a shape memory polymer that can change a modulus of elasticity;

providing a mold to form the shape memory polymer, wherein the mold defines a shaft having a plurality of arms at one end;

inserting the shape memory polymer into the mold;

forming the shape memory polymer into an attachment geometry using an external stimulus; and

removing the shape memory polymer from the mold;

wherein the mold is configured so that the plurality of arms are positioned at an angle greater than 45 degrees with respect to each other when the shape memory polymer is in the attachment geometry.

26. The method of claim 25, further comprising:

forming the shape memory polymer into a release geometry using the external stimulus;

wherein the mold is configured so that the plurality of arms are positioned at an acute angle with respect to each other when the shape memory polymer is in the release geometry.

27. A releasable fastener, comprising:

a shaft including;

an expandable shape memory polymer configured to change a geometry of the shaft between a release geometry and an attachment geometry without application of a mechanical force;

a first end accessible during fastening; and

a second end at least partially composed of the expandable shape memory polymer, configured to expand when the shaft is in the attachment geometry and shrink when the shaft is in the release geometry.

28. The fastener of claim 27, wherein the fastener is a sealer.

29. The fastener of claim 27, further comprising a shape memory material configured to change at least one of a geometry and adhesive characteristics in response to an external stimulus.

30. The fastener of claim 27, wherein the expandable shape memory polymer is configured to change the geometry of the shaft in response to a thermal signal.

31. The fastener of claim 30, wherein the expandable shape memory polymer is configured to achieve the release geometry at a first temperature and the attachment geometry at a second temperature, the second temperature is greater than the first temperature.

32. The fastener of claim 27, wherein the expandable shape memory polymer is configured to change the geometry of the shaft in response to an electrical signal.

33. The fastener of claim 27, wherein the expandable shape memory polymer is configured to change the geometry of the shaft in response to a chemical signal.

34. The fastener of claim 27, wherein the expandable shape memory polymer is a foam.

35. The fastener of claim 27, wherein the expandable shape memory polymer is a rubber.