CONCENTRATOR SOLAR CELL MODULES WITH LIGHT CONCENTRATING ARTICLES COMPRISING IONOMERIC MATERIALS

• US 20100154863A1
• Filed: 11/25/2009
• Published: 06/24/2010
• Est. Priority Date: 11/26/2008
• Status: Abandoned Application

• Current Assignee: E. I. du Pont de Nemours and Company (Corteva, Inc.)
• Original Assignee: E. I. du Pont de Nemours and Company (Corteva, Inc.)
• Inventors: Santopietro, Lois A., Bradley, Alexander Zak, Prejean, George Wyatt, Rodriguez-Parada, Jose Manuel, Pesek, Steven C., French, Roger Harquail, Hayes, Richard Allen, BENNETT, ALISON MARGARET ANNE, Smith, Charles Anthony, Boydell, Philip L., Shaffer, W. Alexander
• Application Number:
  US12/626,046
• Publication Number:
  US 20100154863A1
• Time in Patent Office: Days
• US Class Current: 136/246
• CPC Class Codes: F24S 23/00 Arrangements for concentrating solar-rays for solar heat collectors
• CPC Class Codes: F24S 23/30 with lenses
• CPC Class Codes: F24S 23/31 having discontinuous faces, e.g. Fresnel lenses
• CPC Class Codes: H01L 31/0547 comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
• CPC Class Codes: Y02E 10/52 PV systems with concentrators

Abstract

A concentrator solar cell module comprises at least one solar cell and at least one light concentrating article. The at least one light concentrating article is capable of concentrating about 1.02 to about 2000 sun equivalents of solar energy onto the solar cell(s) and comprises an ionomer composition. The ionomer composition comprises or is produced from an ionomer that has a temperature of onset of creep that is significantly greater than its peak melting temperature.

Claims

1. A concentrator solar cell module comprising one or a plurality of solar cells and at least one light concentrating article, wherein:

the light concentrating article is capable of concentrating about 1.02 to about 2000 suns of solar energy onto the solar cells;

the at least one light concentrating article comprises an ionomer composition, and the ionomer composition comprises or is prepared from an ionomer;

the ionomer has a temperature onset of creep and a peak melting temperature; and

the temperature onset of creep is at least 5°

C. higher than the peak melting temperature.

2. The concentrator solar cell module of claim 1, wherein the temperature onset of creep is at least 8°

C. higher than the peak melting temperature.

3. The concentrator solar cell module of claim 1, wherein the temperature onset of creep is at least 10°

C. higher than the peak melting temperature.

4. The concentrator solar cell module of claim 1, wherein the solar cells are selected from the group consisting of wafer-based solar cells and thin film solar cells.

5. The concentrator solar cell module of claim 4, wherein the wafer-based solar cells are selected from the group consisting of crystalline silicon (c-Si), multi-crystalline silicon (mc-Si), poly-crystalline silicon (poly-Si), ribbon silicon and GaAs based solar cells.

6. The concentrator solar cell module of claim 4, wherein the thin film solar cells are selected from the group consisting of amorphous silicon (a-Si), microcrystalline silicon (μ

c-Si), cadmium telluride (CdTe), copper indium selenide (CIS), copper indium/gallium diselenide (CIGS), light absorbing dyes, and organic semiconductor based solar cells.

7. The concentrator solar cell module of claim 1, wherein the light concentrating article acts as a reflective optical system, a refractive optical system, or both a reflective and a refractive optical system.

8. The concentrator solar cell module of claim 7, wherein the reflective optical system comprises the ionomer composition and is selected from the group consisting of a reflective mirror, a reflective parabaloid, a reflective dish, and a linear parabolic trough.

9. The concentrator solar cell module of claim 7, wherein the refractive optical system comprises the ionomer composition and is selected from the group consisting of a refractive lens and a dichroic filter.

10. The concentrator solar cell module of claim 9, wherein the refractive lens is derived from imaging optics.

11. The concentrator solar cell module of claim 9, wherein the refractive lens is selected from the group consisting of a shaped incident encapsulant layer, a cover slide comprising a converging lens, a cover glass comprising a converging lens, a converging lens, a simple lens, a complex lens, a biconvex lens, a plano-convex lens, a positive meniscus lens, a plano-concave lens, an aspheric lens, an inflatable lens, a Fresnel lens, a linear Fresnel lens, a linear arched Fresnel lens, a point focus Fresnel lens, a segmented Fresnel lens, and a combination of two or more of any of these lenses.

12. The concentrator solar cell module of claim 9, wherein the refractive lens is derived from non-imaging optics.

13. The concentrator solar cell module of claim 9, wherein at least a portion of the refractive lens is coated with an antireflective coating.

14. The concentrator solar cell module of claim 13, wherein the antireflective coating comprises a material selected from MgF₂, a fluoropolymer, a fluoroelastomer, and mixtures of two or three of MgF₂, the fluoropolymer, and the fluoroelastomer.

15. A concentrator solar cell module comprising one or a plurality of solar cells and at least one light concentrating article, wherein,

(A) the light concentrating article is capable of concentrating about 1.02 to about 2000 suns of solar energy onto the solar cells;

(B) the at least one light concentrating article comprises an ionomer composition, and the ionomer composition comprises or is prepared from an ionomer;

the ionomer comprises carboxylate groups and cations and is the product of a neutralization of a precursor α

-olefin carboxylic acid copolymer;

the precursor α

-olefin carboxylic acid copolymer comprises (i) copolymerized units of an α

-olefin having 2 to 10 carbons and (ii) about 18 to about 30 wt % of copolymerized units of an α

,β

-ethylenically unsaturated carboxylic acid having 3 to 8 carbons, based on the total weight of the α

-olefin carboxylic acid copolymer; and

about 5% to about 90% of the total content of the carboxylic acid groups present in the precursor α

-olefin carboxylic acid copolymer are neutralized to form the ionomer.

16. The concentrator solar cell module of claim 15, wherein the precursor α

-olefin carboxylic acid copolymer comprises about 20 to about 25 wt % of copolymerized units of the α

,β

-ethylenically unsaturated carboxylic acid.

17. The concentrator solar cell module of claim 15, wherein about 20% to about 55% of the total content of the carboxylic acid groups present in the precursor α

-olefin carboxylic acid copolymer are neutralized.

18. The concentrator solar cell module of claim 15, wherein the ionomer has a melt flow rate of about 0.75 to about 20 g/10 min and the precursor α

-olefin carboxylic acid copolymer has a melt flow rate of about 1 to about 1000 g/10 min, as determined in accordance with ASTM D1238 at 190°

C. and under a weight of 2.16 kg.

19. The concentrator solar cell module of claim 15, wherein the cations include ions of sodium, ions of zinc, or ions of both sodium and zinc.

20. The concentrator solar cell module of claim 19, wherein the cations comprise about 55 to about 70 equiv % of sodium ions and, complementarily, about 30 to about 45 equiv % of zinc ions.