COMBINED PROCESS FOR BUILDING THREE-DIMENSIONAL MODELS
First Claim
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1. A method for building a three-dimensional model, the method comprising:
- performing a subtractive removal process on at least one material feedstock to form a plurality of base seeds, wherein each of the plurality of base seeds comprises a mating surface, and at least one of the base seeds comprises a target surface;
performing an additive deposition process to deposit at least one material on at least a portion of the target surface to provide a coated target surface; and
performing an assembly process to combine the plurality of base seeds to form at least a portion of the three-dimensional model, wherein the coated target surface constitutes at least a portion of an exterior surface of the three-dimensional model.
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Abstract
A method and system for building a three-dimensional model, which include performing a subtractive removal process on at least one material feedstock to form a plurality of base seeds, performing an additive deposition process to deposit at least one material on at least a portion of a base seed target surface, and performing an assembly process to combine the plurality of base seeds to form at least a portion of the three-dimensional model.
60 Citations
20 Claims
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1. A method for building a three-dimensional model, the method comprising:
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performing a subtractive removal process on at least one material feedstock to form a plurality of base seeds, wherein each of the plurality of base seeds comprises a mating surface, and at least one of the base seeds comprises a target surface; performing an additive deposition process to deposit at least one material on at least a portion of the target surface to provide a coated target surface; and performing an assembly process to combine the plurality of base seeds to form at least a portion of the three-dimensional model, wherein the coated target surface constitutes at least a portion of an exterior surface of the three-dimensional model. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. A method for building a three-dimensional model, the method comprising:
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selectively removing at least a portion of at least one material feedstock to form a plurality of base seeds, wherein at least a portion of the plurality of base seeds each comprise a target surface; depositing a material onto the target surfaces to form at least one surface feature selected from the group consisting of topographical features, color patterns, coatings, and combinations thereof; separating the plurality of base seeds from the at least one material feedstock; and assembling the plurality of base seeds to form at least a portion of the three-dimensional model, wherein the at least one surface feature constitutes at least a portion of an exterior surface of the three-dimensional model. - View Dependent Claims (10, 11, 12, 13, 14)
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15. A system for building a three-dimensional model, the system comprising:
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at least one subtractive removal station configured to form a plurality of base seeds from at least one material feedstock, wherein each of the plurality of base seeds comprises a mating surface, and at least one of the seeds comprises a target surface; at least one additive deposition station configured to deposit at least one material on at least a portion of the target surface to provide a coated target surface; and at least one assembly station comprising at least one robotic manipulator configured to combine the plurality of base seeds to form at least a portion of the three-dimensional model, wherein the coated target surface constitutes at least a portion of an exterior surface of the three-dimensional model. - View Dependent Claims (16, 17, 18, 19, 20)
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Specification