PHASE WINDING FOR A ROTATING ELECTRICAL MACHINE STATOR AND STATOR EQUIPPED WITH SAME

• US 20100164318A1
• Filed: 06/15/2006
• Published: 07/01/2010
• Est. Priority Date: 06/30/2005
• Status: Active Grant

• Current Assignee: Valeo Equipements Electriques Moteur (Valeo SE)
• Original Assignee: Valeo Equipements Electriques Moteur (Valeo SE)
• Inventors: Chochoy, Jean-Pierre, Jaze, Michel, Defebvin, Alain, Bodin, Denis
• Granted Patent: US 7,868,507 B2
• Time in Patent Office: Days
• US Class Current: 310/208
• CPC Class Codes: H02K 15/0485 manufactured by shaping an annular winding
• CPC Class Codes: H02K 3/12 arranged in slots

Abstract

A rotating electrical machine stator comprising an annular cylindrical body including axial grooves, and at least one phase winding including corrugated turns of wire, the phase winding comprising a first outer half-phase and a second inner half-phase which are radially superimposed, the first outer half-phase including outer leading-out wires projecting from the radial walls of the body and the second inner half-phase including outer leading-out wires projecting from the radial walls of the body. The invention is characterized in that for each phase winding, the wire length of each turn of the inner half-phase is greater than the wire length of each turn of the outer half-phase. The invention also concerns a phase winding designed to be mounted in such a rotor.

Claims

1. A stator of a rotary electric machine, in particular an alternator or alternator-starter for a motor vehicle, comprising:

an annular cylindrical body comprising axial slots which open axially into the front and rear axial end walls of the body and which are open radially into the inner cylindrical wall of the body;

at least one phase winding which comprises corrugated turns of wire which comprise a series of axial strands which are received in a series of associated slots and connecting strands which connect the successive axial strands by protruding alternately with respect to the rear axial end wall and with respect to the front axial end wall; and

at least one phase winding comprises a first outer half-phase forming a first outer layer of turns which is received in the bottom of the slot, and a second inner half-phase forming a second inner layer of turns which are radially superposed, the connecting strands of the first outer half-phase forming outer coil ends and the connecting strands of the second inner half-phase forming inner coil ends, the inner and outer coil ends protruding axially with respect to the front and rear axial end walls of the body;

wherein for each phase winding, the length of wire of each turn of the inner half-phase is greater than the length of wire of each turn of the outer half-phase, such that the protruding axial height of the inner coil ends is greater than the protruding axial height of the outer coil ends.

2. The stator according to claim 1, wherein the protruding axial height of the inner coil ends and of the outer coil ends is such that the coil ends are able to be folded radially towards the outer periphery of the stator body so as to free the open axial ends of the intermediate slots which do not form part of the series of slots associated with said winding.

3. The stator according to claim 1, wherein the protruding axial height of the outer coil end is substantially equal to the axial height of the inner coil ends plus a height that is generally equal to the radial thickness occupied by the axial strands of the outer half-phase in each associated slot.

4. The stator according to claim 1, wherein the turns of each half-phase are oppositely corrugated.

5. The stator according to claim 1, which comprises six phase windings, and in that two successive slots of each series are spaced apart by five adjacent intermediate slots.

6. The stator according to claim 1, which comprises three phase windings, and in that two successive slots of each series are spaced apart by two adjacent slots.

7. A phase winding which is designed to be mounted by axial deformation on a stator body so as to obtain a stator according to claim 1, of the type in which the phase winding comprises an axial superposition of turns in the form of regular stars, each turn comprising radial strands of equal length and inner and outer transverse connecting strands, of the type in which the radial strands are designed to be received in the axial slots of the stator body so as to form the axial strands of the mounted winding, while the transverse connecting strands are designed to form the coil ends of the mounted winding, and of the type in which the phase winding comprises a first rear half-phase forming a rear layer of turns, and a second front half-phase forming a front layer of turns, the front half-phase being designed to form the outer half-phase of the mounted winding and the rear half-phase being designed to form the inner half-phase of the mounted winding,

wherein the length of wire of each turn of the rear half-phase is greater than the length of wire of each turn of the front half-phase.

8. The phase winding according to claim 1, wherein the length of wire of each turn of the rear half-phase is 2% to 10% greater than the length of wire of each turn of the front half-phase.

9. The phase winding according to claim 7, wherein the length of wire of each turn of the rear half-phase is generally equal to the length of wire of each turn of the front half-phase plus the axial thickness of the front half-phase multiplied by the number of radial strands.

10. The phase winding according to claim 1, wherein each radial strand of each turn of the rear half-phase is equal to the length of a radial strand of one of the turns of the front half-phase plus the axial thickness of the rear half-phase.

11. The phase winding according to claim 7, wherein the star-shaped contour of the front half-phase is offset angularly about the central axis with respect to the star-shaped contour of the rear half-phase, so that the branches of the upper star extend radially between two branches of the lower star.

12. The phase winding according to claim 7, wherein the two half-phases are wound in an opposite direction with respect to one another.

13. A rotary electric machine comprising:

a rotor;

a stator comprising an annular cylindrical body comprising axial slots which open axially into the front and rear axial end walls of the body and which are open radially into the inner cylindrical wall of the body;

at least one phase winding which comprises turns of wire which comprises turns of wire which comprise a series of axial strands which are received in a series of associated slots and connecting strands which connect the successive axial strands by protruding with respect to the rear axial end wall and with respect to the front axial end wall; and

at least one phase winding comprises an outer half-phase forming an outer layer of turns which is received in a bottom of the slot, and an inner half-phase forming an inner layer of turns which are radially superposed, the connecting strands of the first outer half-phase forming outer coil ends and the connecting strands of the second inner half-phase forming inner coil ends, the inner and outer coil ends protruding axially with respect to the front and rear axial end walls of the body;

wherein for each phase winding, the length of wire of each turn of said inner half-phase is greater than the length of wire of each turn of said outer half-phase, such that a protruding axial height of the inner coil ends is greater than the protruding axial height of the outer coil ends.

14. The rotary electric machine according to claim 13, wherein the protruding axial height of the inner coil ends and of the outer coil ends is such that the coil ends are able to be folded radially towards the outer periphery of the stator body so as to free the open axial ends of the intermediate slots which do not form part of the series of slots associated with said winding.

15. The rotary electric machine according to claim 13, wherein the protruding axial height of the outer coil end is substantially equal to the axial height of the inner coil ends plus a height that is generally equal to the radial thickness occupied by the axial strands of the outer half-phase in each associated slot.

16. The rotary electric machine according to claim 13, wherein the turns of each half-phase are oppositely corrugated.

17. The rotary electric machine according to claim 13, which comprises six phase windings, and in that two successive slots of each series are spaced apart by five adjacent intermediate slots.

18. The stator according to claim 13, which comprises three phase windings, and in that two successive slots of each series are spaced apart by two adjacent slots.