CUTLERY UTENSIL DISPENSING APPARATUS AND METHOD

• US 20100170915A1
• Filed: 01/06/2009
• Published: 07/08/2010
• Est. Priority Date: 01/06/2009
• Status: Active Grant

• Current Assignee: GPCP IP Holdings LLC
• Original Assignee: Dixie Consumer Products LLC (KOCH Industries Incorporated)
• Inventors: Smith, Patrick J., Reinsel, Christopher M.
• Granted Patent: US 8,070,013 B2
• Time in Patent Office: Days
• US Class Current: 221/279
• CPC Class Codes: A47F 1/10 having mechanical dispensing means , e.g. with buttons or handles
• CPC Class Codes: A47F 2001/103 for cutlery

Abstract

A cutlery utensil dispenser has a dispensing tray with a floor and a region housing a cutlery utensil. The cutlery utensil has first and second portions and is moved by an engagement portion of an actuator from a first orientation to a second orientation. In the first orientation, the cutlery utensil rests on the floor in the region and is within the cutlery utensil dispenser, inaccessible to a user. In the second orientation, the second portion of the cutlery utensil projects from the cutlery utensil dispenser and is accessible to the user. A wall of the region has a fulcrum end dimensioned to engage the cutlery utensil. The cutlery utensil rotates about the fulcrum end responsive to the engagement portion toward an exit of the dispenser.

Claims

1. A cutlery utensil dispenser for dispensing cutlery utensils and comprising:

a dispensing tray including a floor and a region dimensioned and configured to house a cutlery utensil having first and second portions in a first orientation in which the cutlery utensil rests on the floor in the region and in which the cutlery utensil is within the cutlery utensil dispenser and inaccessible to a user;

a wall of the region having a fulcrum end dimensioned to engage the cutlery utensil; and

a dispensing mechanism including an engagement portion to selectively engage the cutlery utensil and to move an engaged portion of the cutlery utensil toward an exit of the dispenser such that the cutlery utensil rotates about the fulcrum end until the second portion of the cutlery utensil projects from the cutlery utensil dispenser and is accessible to the user in a second orientation.

2. The dispenser of claim 1 wherein the second portion is at an angle relative to the floor in the first orientation, and the fulcrum end of the wall engages the cutlery utensil so that, in response to motion of the engaged portion of the cutlery utensil induced by the engagement portion of the dispensing mechanism, the cutlery utensil rotates about the fulcrum end from the first orientation to the second orientation with the second portion of the cutlery utensil remaining at substantially the same angle relative to the floor.

3. The cutlery utensil dispenser of claim 1 wherein the fulcrum end is dimensioned to engage the cutlery utensil in the region at a distance y from the exit, the engagement portion selectively engages the cutlery utensil at a distance x from the fulcrum end of the wall and moves the engaged portion a distance d toward the exit, and the second portion projects a distance p from the exit such that:

sin<sup>−

1</sup>(Y/L)≅

tan<sup>−

1</sup>(d/x),

where Y=y+p and L is a length of the cutlery utensil from a point at which the fulcrum end engages the cutlery utensil to an end of the second portion.

4. The cutlery utensil dispenser of claim 1 wherein the floor of the dispensing tray includes a slot having a length of at least d extending transverse to a longitudinal axis of the region and the engagement portion selectively extends into the region through the slot.

5. The cutlery utensil dispenser of claim 4 wherein the dispensing mechanism comprises an electrical driving mechanism drivingly connected to the engagement portion, the electrical driving mechanism moving the engagement portion in the slot responsive to a command, thereby moving the engagement portion into engagement with and moving the cutlery utensil.

6. The cutlery utensil dispenser of claim 5 further comprising a switch electrically connected to the electrical driving mechanism so as to provide the command and activate the electrical driving mechanism when the switch changes from one of an open state and a closed state to the other of the open state and the closed state.

7. The cutlery utensil dispenser of claim 6 wherein the switch is responsive to an actuator mounted on the housing.

8. The cutlery utensil dispenser of claim 6 wherein the switch is responsive to a sensor.

9. The cutlery utensil dispenser of claim 5 wherein the electrical driving mechanism is a solenoid.

10. The cutlery utensil dispenser of claim 5 wherein the dispensing mechanism further comprises a substantially L shaped lever with a first end and a second end defining respective legs of the L-shape, the first end of the lever engaged and selectively driven by the electrical driving mechanism, the second end of the lever connected to and driving the engagement portion, the lever being pivotably connected to the floor at a junction of the first and second ends.

11. The cutlery utensil dispenser of claim 10 wherein the second end of the lever includes a slot extending along a longitudinal axis of the second end and the engagement portion is slidably retained in the slot so that, responsive to the electrical driving mechanism moving the first end of the lever, the second end of the lever pivots from a first position to a second position to push the engagement portion along the slot in the floor, the engagement portion sliding in the slot in the second end of the lever as the engagement portion slides in the slot in the floor.

12. The cutlery utensil dispenser of claim 11 wherein the dispensing mechanism further comprises a spring biasing the second end of the lever toward the first position.

13. The cutlery utensil dispenser of claim 5 further comprising a controller electrically connected to the electrical driving mechanism and to a sensor mounted on the housing to monitor a region proximate the exit.

14. The cutlery utensil dispenser of claim 13 wherein the sensor sends a signal to the controller board responsive to at least one of a presence of a cutlery utensil in the exit, motion in a field of view of the sensor, and proximity of an object in a field of view of the sensor.

15. The cutlery utensil dispenser of claim 13 wherein the controller board activates the electrical driving mechanism in response to a signal from the sensor, thereby dispensing a cutlery utensil.

16. The cutlery utensil dispenser of claim 1 wherein the region is a bottom of a compartment, the compartment being dimensioned to house a stack of substantially identical cutlery utensils within the housing.

17. A cutlery utensil dispenser comprising:

a housing including an exit;

a base supporting the housing;

a first utensil compartment within the housing, the first utensil compartment including a floor and a wall and being so dimensioned as to house a cutlery utensil in a first orientation in which a handling portion of the cutlery utensil is substantially parallel to the floor along a longitudinal axis of the cutlery utensil, and in which the cutlery utensil is inaccessible to a user within the first utensil compartment;

a dispensing mechanism, the dispensing mechanism including a first engagement portion extending into the first utensil compartment;

a fulcrum formed in the compartment and establishing, at a distance y₁ from an exterior of the exit, a pivot axis substantially transverse to a floor of the compartment and about which the cutlery utensil rotates with the handling portion remaining substantially parallel to the floor, responsive to movement of the cutlery utensil induced by movement of the engagement portion, from the first orientation to a second orientation in which a utility portion of the cutlery utensil remains in the housing inaccessible to the user while the handling portion of the cutlery utensil is accessible to the user.

18. The dispenser of claim 17 further comprising a second compartment within the housing adjacent the first compartment, the second compartment being shaped to receive a second cutlery utensil in the first orientation in which a handling portion of the second cutlery utensil is substantially parallel to the floor along a longitudinal axis of the second cutlery utensil, and a second fulcrum formed in the second compartment and establishing, at a distance y₂ from an exterior of the exit, a second pivot axis substantially transverse to a floor of the second compartment and about which, responsive to movement of the second cutlery utensil induced by movement of the engagement portion, the second cutlery utensil rotates with its handling portion remaining substantially parallel to the floor from a first orientation substantially identical to the first orientation of the first cutlery utensil into a third orientation in which a utility portion of the second cutlery utensil remains in the housing inaccessible to the user while the handling portion of the second cutlery utensil is accessible to a user.

19. The dispenser of claim 17 wherein a bottom of the compartment is shaped to receive a bottom cutlery utensil of a stack of substantially identical cutlery utensils such that a next cutlery utensil replaces the bottom cutlery utensil when the bottom cutlery utensil is dispensed and removed from the dispenser.

20. The dispenser of claim 17 further comprising a plurality of N compartments, a bottom of each compartment being shaped to receive a respective cutlery utensil in a respective first orientation in which the respective cutlery utensil is inaccessible to the user within the cutlery utensil dispenser and in which a handling portion of the respective cutlery utensil is substantially parallel to a floor of the respective compartment along a longitudinal axis of the respective cutlery utensil, each cutlery utensil having respective utility and handling portions, each of the plurality of N compartments having a respective pivot point about which the respective cutlery utensil rotates with its handling portion remaining substantially parallel to the floor, responsive to movement of the respective cutlery utensil induced by movement of the engagement portion, from the respective first orientation to a respective one of N+1 orientations in which the respective handling portion is accessible to a user while the respective utility portion remains inaccessible to the user.

21. The dispenser of claim 20 wherein the bottom of each compartment is shaped to receive a bottom cutlery utensil of a respective stack of substantially identical cutlery utensils such that a next cutlery utensil replaces the bottom cutlery utensil in the respective first orientation when the bottom cutlery utensil is dispensed.

22. The dispenser of claim 17 wherein the dispensing mechanism further comprises a manually driven actuator mechanically connected to the engagement portion that selectively moves the engagement portion.

23. The dispenser of claim 20 wherein the dispensing mechanism further comprises a respective engagement portion for each of the plurality of N stacks such that, responsive to movement of a respective engagement portion, a respective cutlery utensil is dispensed.

24. The dispenser of claim 23 wherein the dispensing mechanism further comprises a respective actuator connected to the respective engagement portions of the plurality of N compartments such that, responsive to activation of an actuator, a respective engagement portion engages and moves a respective cutlery utensil.

25. The dispenser of claim 20 wherein all of the plurality of N compartments are shaped to receive substantially identical cutlery utensils in the respective first orientations.

26. The dispenser of claim 20 wherein a first number of compartments are shaped to receive a first type of cutlery utensil and a second number of compartments are shaped to receive a second type of cutlery utensil.

27. A cutlery utensil dispenser comprising:

a housing;

a compartment having a floor and a wall disposed within the housing and having a shape that receives a cutlery utensil in a first orientation in which the cutlery utensil is inaccessible to an end user and in which a substantially planar handling portion of the cutlery utensil is substantially parallel to the floor;

the housing comprising an exit sized to accommodate the handling portion of the cutlery utensil;

a dispensing mechanism disposed within the housing and in mechanical interaction with the cutlery utensil; and

the housing comprising a pivot point engageable with a dispensed one of the cutlery utensil and about which the dispensed cutlery utensil, responsive to the dispensing mechanism, rotates with the handling portion remaining substantially parallel to the floor from the first orientation into a second orientation in which the handling portion protrudes from the exit in the housing and is accessible to the end user while a utility portion of the cutlery utensil remains within the housing and inaccessible to the end user.

28. The dispenser of claim 27 wherein the dispensing mechanism further comprises a manually driven actuator mechanically connected to and that selectively moves an engagement portion.

29. The dispenser of claim 27 further comprising a plurality of N compartments in the housing each shaped to receive respective cutlery utensils in the first orientation, each cutlery utensil having a respective handling portion, and a pivot point in the housing corresponding to each of the plurality of N compartments and about which a respective cutlery utensil rotates, responsive to the dispensing mechanism and while the respective handling portion remains substantially parallel to the floor, from the respective first orientation in which the respective cutlery utensil is inaccessible to a user into a respective one of N+1 orientations in which the respective handling portion is accessible to a user while the respective utility portion remains within the housing and inaccessible to the user.

30. The dispenser of claim 29 wherein a bottom of each compartment is shaped to receive a bottom cutlery utensil of a respective stack of substantially identical cutlery utensils such that a next cutlery utensil replaces the bottom cutlery utensil when the bottom cutlery utensil is dispensed.

31. The dispenser of claim 29 wherein the dispensing mechanism further comprises a respective engagement portion for each of the plurality of N stacks such that, responsive to movement of a respective engagement portion, the respective engagement portion engages and moves the respective cutlery utensil.

32. The dispenser of claim 31 wherein the dispensing mechanism further comprises a respective actuator connected to the respective engagement portions of each of the plurality of N stacks such that, responsive to activation of a respective actuator, a respective engagement portion engages and moves a respective cutlery utensil.

33. The dispenser of claim 27 wherein the dispensing mechanism further comprises a controller connected to an electrical actuator that is mechanically connected to the engagement portion, the controller being connected and responsive to a sensor such that the controller activates the electrical actuator to dispense a cutlery utensil when the sensor sends a signal.