METHODS AND APPARATUS FOR FLUID DELIVERY AND REMOVAL OF MICRON SCALE STRUCTURES

• US 20100179074A1
• Filed: 01/15/2009
• Published: 07/15/2010
• Est. Priority Date: 01/15/2009
• Status: Abandoned Application

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Milne, James Christopher
• Application Number:
  US12/354,621
• Publication Number:
  US 20100179074A1
• Time in Patent Office: Days
• US Class Current: 506/27
• CPC Class Codes: B01L 2200/0668 Trapping microscopic beads
• CPC Class Codes: B01L 2200/0678 Facilitating or initiating evaporation
• CPC Class Codes: B01L 2300/0819 Microarrays; Biochips
• CPC Class Codes: B01L 3/5085 for multiple samples, e.g. microtitration plates
• CPC Class Codes: B81C 1/00484 Processes for releasing structures not provided for in group B81C1/00476
• CPC Class Codes: B81C 3/008 Aspects related to assembling from individually processed components, not covered by groups B81C3/001 - B81C3/002
• CPC Class Codes: G01N 2035/00237 Handling microquantities of analyte, e.g. microvalves, capillary networks
• CPC Class Codes: G01N 2035/00574 Means for distributing beads

Abstract

Methods and apparatus for the fluid delivery and removal of micron scale structures that increase the efficiency of such fluid delivery and removal. An exemplary method for fluid delivery of a micron scale structure includes providing a silicon device that comprises a plurality of wells. Each of the wells includes a bottom wall, a side wall, a top opening and a plurality of protrusions that extend into the interior of the well. A plurality of micron scale structures are delivered into the wells using a fluid. The fluid is then removed from the wells, whereby spaces between the protrusions facilitate flow and removal of the fluid. The protrusions then retain the plurality of micron scale structures in the wells.

Claims

1. A method for fluid delivery of a micron scale structure comprising:

providing a silicon device that comprises a plurality of wells, wherein each of the wells includes a bottom wall, a side wall, a top opening and a plurality of protrusions that extend into the interior of the well;

delivering a plurality of micron scale structures into the wells using a fluid;

removing the fluid from the wells, whereby spaces between the protrusions facilitate flow and removal of the fluid; and

allowing the protrusions to retain the plurality of micron scale structures in the wells.

2. The method of claim 1, wherein the protrusions extend around the radius of the wall from the top opening to the bottom wall of the well.

3. The method of claim 2, wherein each micron scale structure is a bead having attached to its surface a chemical functional group or molecule for the analysis of an analyte.

4. The method of claim 3, wherein the bead is a ceramic and the chemical functional group or molecule is a DNA probe.

5. The method of claim 4, wherein the bead has a diameter of about 0.1 micron to about 1000 microns

6. The method of claim 4, wherein the silicon device contains from about 100,000 to about one million wells and the wells have diameters of about 0.1 micron to about 1000 microns.

7. The method of claim 4, wherein the fluid used for delivery of the micron scale structure to the wells is an aqueous buffer solution.

8. An apparatus for fluid delivery of a micron scale structure comprising a silicon device that comprises a plurality of wells, wherein each of the wells includes a bottom wall, a side wall, a top opening and a plurality of protrusions that extend into the interior of the well.

9. The apparatus of claim 8, wherein the protrusions extend around the radius of the side wall from the top opening to the bottom wall of the well.

10. A method for fluid removal of a micron scale structure comprising:

providing a silicon device that has been etched to produce the micron scale structure, wherein the micron scale structure includes a plurality of protrusions extending from the surface thereof,

removing the micron scale structure from the silicon device using a fluid, whereby spaces between the protrusions decrease the surface contact area between the micron scale structure and the silicon device and facilitate flow of the fluid and removal of the micron scale structure.

11. The method of claim 10, wherein the silicon device has been etched to include a top beam having a plurality of protrusions, a bottom-beam having a plurality of protrusions and the micron scale structure is positioned between the top beam and the bottom beam.

12. The method of claim 11, wherein the protrusions of the top beam and the protrusions of the bottom beam have heights of about 100 microns and widths of about 2 microns and wherein adjacent protrusions on the top beam and bottom beam are separated by a distance of about 2 microns.

13. The method of claim 12, wherein the micron scale structure is a block having a height of about 100 microns and a width of about ten thousand microns.

14. The method of claim 13, wherein the fluid used for removal of the micron scale structure is an aqueous solution.

15. The method of claim 14, wherein removal of the micron scale structure is facilitated using megasonic or ultrasonic vibrations.

16. An apparatus for fluid removal of a micron scale structure comprising a silicon device that has been etched to produce the micron scale structure, wherein the micron scale structure includes a plurality of protrusions extending from the surface thereof and whereby spaces between the protrusions decrease the surface contact area between the micron scale structure and the silicon device and facilitate flow of a fluid and removal of the micron scale structure using the fluid.

17. The apparatus of claim 16, wherein the silicon device has been etched to include a top beam having a plurality of protrusions, a bottom-beam having a plurality of protrusions and the micron scale structure is positioned between the top beam and the bottom beam.

18. The apparatus of claim 17, wherein the protrusions of the top beam and the protrusions of the bottom beam have heights of about 100 microns and widths of about 2 microns and wherein adjacent protrusions on the top beam and bottom beam are separated by a distance of about 2 microns.

19. The apparatus of claim 18, wherein the micron scale structure is a block having a height of about 100 microns and a width of about ten thousand microns.