EXPANDABLE SUPPORT DEVICE AND METHOD OF USE

• US 20100179657A1
• Filed: 01/08/2010
• Published: 07/15/2010
• Est. Priority Date: 01/14/2009
• Status: Active Grant

• Current Assignee: Stout Medical Group, L.P. (Alphatec Holdings Incorporated)
• Original Assignee: Stout Medical Group, L.P. (Alphatec Holdings Incorporated)
• Inventors: ROMANO, John-Paul, GREENHALGH, E. Skott
• Granted Patent: US 8,252,054 B2
• Time in Patent Office: Days
• US Class Current: 623/17.110
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2/4465 having a circular or kidney shaped cross-section substantially perpendicular to the axis of the spine
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30367 with additional means for preventing said rotation
• CPC Class Codes: A61F 2002/30372 with additional means for limiting said translation
• CPC Class Codes: A61F 2002/30373 with additional means for preventing said translation
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30495 using a locking ring
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws

Abstract

An expandable support device and methods of using the same are disclosed herein. The expandable support device can expand longitudinally. The expandable support device can be deployed in a bone, such as a vertebra, for example to repair a compression fraction or replacement of removed tissue, such as a vertebra or vertebral body. The expandable support device can be deployed into or in place of all or part of an intervertebral disc.

Claims

1. An orthopedic mechanical support device having a longitudinal axis comprising:

a first hollow member having a slot through the first hollow member, wherein the slot is defined by a first stop at a first terminal end of the slot and a second stop at the second terminal end of the slot;

a second hollow member positioned radially inside of the first hollow member, the second hollow member configured to rotate with respect to the first hollow member;

a rotationally limiting element radially extending from the second hollow member, wherein the rotationally limiting element is received by the slot, and wherein the rotationally limiting element and slot are configured to abut at the first stop to limit rotation of the second hollow member with respect to the first hollow member in a first direction, and wherein the rotationally limiting element and the slot are configured to abut at the second stop to limit the rotation of the second hollow member with respect to the second hollow member in the second direction; and

a first longitudinally extending member configured to longitudinally slide with respect to the first hollow member in a first direction away from the first hollow member when the first hollow member is in a first rotational position with respect to the first longitudinally extending member, and wherein the first longitudinally extending member is configured to be longitudinally fixed with respect to the first hollow member when the first hollow member is in a second rotational position with respect to the first longitudinally extending member, and wherein the first longitudinally extending member is configured to be longitudinally slidable along and rotationally fixed to the second hollow member.

2. The device of claim 1, further comprising a second longitudinally extending member configured to longitudinally slide with respect to the first hollow member in a second direction away from the first hollow member when the first hollow member is in a first rotational position with respect to the second longitudinally extending member, and wherein the second direction away from the first hollow member is opposite to the first direction away from the first hollow member, and wherein the second longitudinally extending member is configured to be longitudinally fixed with respect to the first hollow member when the first hollow member is in the second rotational position with respect to the second longitudinally extending member.

3. The device of claim 1, wherein the first longitudinally extending member comprises a first end face, a first extension longitudinally extending from the first end face, and a second extension longitudinally extending from the first end face, wherein a first gap is formed between the first extension and the second extension.

4. The device of claim 3, further comprising a second longitudinally extending member comprising a second end face, a third extension longitudinally extending from the second end face, and a fourth extension longitudinally extending from the second end face, wherein a second gap is formed between the third extension and the fourth extension, and wherein the first extension in configured to longitudinally slide within the first gap and wherein the third extension is configured to longitudinally slide within the second gap.

5. The device of claim 3, wherein the second hollow member comprises a longitudinal guide, and wherein the first extension comprises a guide interface configured to interface with the guide, and be longitudinally slidable along the guide, and be rotationally fixed with respect to the guide.

6. The device of claim 1, wherein the first longitudinally extending member comprises a radially outwardly extending locking feature, and wherein the first hollow member comprises a radially inwardly extending locking feature, and wherein the outwardly extending locking feature interference fits against the inwardly extending locking feature when the first hollow member is in the second rotational position with respect to the second hollow member.

7. The device of claim 1, wherein the slot is in a plane perpendicular to the longitudinal axis.

8. The device of claim 1, wherein the first hollow member and the second hollow member are substantially cylindrical.

9. The device of claim 1, wherein the first end face is hollow.

10. An orthopedic mechanical support device having a longitudinal axis comprising:

a first hollow member comprising an inner diameter wall and a first hollow member locking feature, wherein the first hollow member locking feature radially inwardly extends from the inner diameter wall;

, a second hollow member radially inside of the first hollow member, wherein the second hollow member is rotatable with respect to the first hollow member, and wherein the second hollow member has a first guide and a second guide;

a first longitudinally extending member comprising a first radially outwardly extending locking feature and a first radially inwardly extending guide interface; and

a second longitudinally extending member comprising a second radially outwardly extending locking feature and a second radially inwardly extending guide interface; and

wherein the first guide interface interfaces with the first guide to limit the rotation between the second hollow member and the first longitudinally extending member, and wherein the first guide interface interfaces with the first guide to allow and limit longitudinal movement between the second hollow member and the first longitudinally extending member; and

wherein the second guide interface interfaces with the second guide to limit the rotation between the second hollow member and the second longitudinally extending member, and wherein the second guide interface interfaces with the second guide to allow and limit longitudinal movement between the second hollow member and the second longitudinally extending member.

11. The device of claim 10, wherein the first hollow member comprises a second hollow member locking feature, and wherein a locking gap is defined between the first hollow member locking feature and the second hollow member locking feature.

12. The device of claim 11, wherein the width of the first radially outwardly extending locking feature and width of the second radially outwardly extending locking feature are together less than or equal to the width of the locking gap.

13. The device of claim 12, wherein the widths of the first radially outwardly extending locking feature and the second radially outwardly extending locking feature are each less than the width of the hollow member locking feature.

14. The device of claim 10, wherein a rotationally limiting element extends from the second hollow member through the first hollow member, and wherein the rotation of the first hollow member with respect to the first longitudinally extending member and the second longitudinally extending member is limited by the rotationally limiting element interference fitting against the first hollow member.

15. A method for mechanically supporting an orthopedic site comprising:

inserting a longitudinally expandable device into the orthopedic site, wherein the support device has a longitudinal axis and comprises a first hollow member, a second hollow member radially inside of the first hollow member, and a first longitudinally extending member slidably received by the first hollow member;

longitudinally extending the first longitudinally extending member from the first hollow member; and

longitudinally fixing the first longitudinally extending member to the first hollow member, wherein longitudinally fixing comprises rotating the first hollow member with respect to the first longitudinally extending member.

16. The method of claim 15, wherein the support device further comprises a second longitudinally extending member slidably received by the second hollow member, and wherein the method further comprises longitudinally extending the second longitudinally extending member from the first hollow member in a direction opposite to a direction of the extension of the first longitudinally extending member.

17. The method of claim 15, wherein rotating the first hollow member comprises rotating the first hollow member until the first hollow member interference fits against a feature of the second hollow member.

18. The method of claim 15, wherein longitudinally extending the first longitudinally extending member comprises longitudinally sliding a guide interface on the first longitudinally extending member along a guide on the second hollow member.

19. The method of claim 15, further comprising rotationally restricting the first longitudinally extending member with respect to the second hollow member.

20. The method of claim 15, further comprising removing a vertebral body from the orthopedic site before inserting the expandable device into the orthopedic site.