Bag opening method and apparatus for use in bag filling and packaging

• US 20100180550A1
• Filed: 01/19/2010
• Published: 07/22/2010
• Est. Priority Date: 01/20/2009
• Status: Active Grant

• Current Assignee: Toyo Jidoki Company Limited (Nabtesco Corporation)
• Original Assignee: Toyo Jidoki Company Limited (Nabtesco Corporation)
• Inventors: Yasuhira, Masanori, Yamamoto, Kazunori
• Granted Patent: US 8,245,484 B2
• Time in Patent Office: Days
• US Class Current: 53/459
• CPC Class Codes: B65B 3/06 by gravity flow
• CPC Class Codes: B65B 31/042 the nozzles being arranged for insertion into, and withdrawal from, the container or wrapper
• CPC Class Codes: B65B 43/30 by grippers engaging opposed walls, e.g. suction-operated
• CPC Class Codes: B65B 43/60 rotatable
• CPC Class Codes: B65B 51/146 Closing bags
• CPC Class Codes: B65B 57/02 responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
• CPC Class Codes: B65B 59/003 Arrangements to enable adjustments related to the packaging material
• CPC Class Codes: B65B 59/02 Arrangements to enable adjustments to be made while the machine is running
• CPC Class Codes: B65B 61/28 for discharging completed packages from machines

Abstract

A bag opening method and apparatus for use in bag filling and packaging in which a bag B is gripped at its laterally opposite side edges with a pair of gripping members and moved along a predetermined path. A pair of suction cups 23 disposed facing each other at respective mutually spaced standby positions are moved to respective closest positions at which a vacuum is applied to the suction cups to cause them to adhere to the outer surfaces of the opposite side walls of the bag. The suction cups are retracted away from each other to respective intermediate positions between the closest and standby positions. The suction cups having reached the intermediate positions are stopped there for a predetermined period of time. Thereafter, the suction cups are retracted from the intermediate positions to the standby positions, respectively. The vacuum acting upon the suction cups is measured at some point during a time period which starts immediately before the suction cups reach the intermediate positions and ends at the termination of the period of time during which the suction cups are stopped at the intermediate positions. The application of the vacuum to the suction cups is stopped at a time between a time after the measurement of the vacuum and a time immediately after the starting of movement of the suction cups to the standby positions. The measured vacuum is compared to a preset reference value to judge whether or not the bag has been opened satisfactorily. The positions of the intermediate positions are changed according to the width of the bag.

Claims

1. A bag opening method for use in bag filling and packaging in which a bag is gripped at its laterally opposite side edges with a pair of gripping members and moved along a predetermined path to open said bag and to fill an article to be packaged into said bag, said method comprising the steps of:

moving a pair of suction cups which are facing each other from respective mutually spaced standby positions to respective closest positions at which said suction cups are closest to each other;

applying a vacuum to said pair of suction cups to adhere to outer surfaces of opposite side walls of said bag at said closest positions;

retracting said suction cups away from each other to respective intermediate positions between said closest positions and said standby positions while moving said gripping members toward each other in synchronism with movement of said suction cups to the intermediate positions;

keeping said suction cups stopped at said intermediate positions for a predetermined period of time;

measuring the vacuum being applied to said suction cups at some point during a time period which starts immediately before said suction cups reach said intermediate positions and ends at a termination of the period of time during which said suction cups are stopped at said intermediate positions;

retracting said suction cups from said intermediate positions to said standby positions, respectively;

stopping application of the vacuum to said suction cups at a time between a time after the measurement of vacuum and a time immediately after starting of movement of said suction cups to said standby positions;

comparing the vacuum measured to a preset reference value to judge whether or not said bag has been opened satisfactorily; and

changing positions of said intermediate positions according to a width of the bag.

2. The bag opening method of claim 1, further comprising the step of:

detecting the width of said bag;

wherein the step of changing the positions of said intermediate positions is carried out on a basis of said width detected.

3. The bag opening method of claim 1, wherein a speed of movement of said suction cups from said closest positions to said intermediate positions, a dwell time of said suction cups at said intermediate positions, and a speed of movement of said suction cups from said intermediate positions to said standby positions are constant regardless of the positions of said intermediate positions.

4. The bag opening method of claim 2, wherein a speed of movement of said suction cups from said closest positions to said intermediate positions, a dwell time of said suction cups at said intermediate positions, and a speed of movement of said suction cups from said intermediate positions to said standby positions are constant regardless of the positions of said intermediate positions.

5. A bag opening apparatus for use in a bag filling and packaging machine in which a bag is gripped at its laterally opposite side edges with a pair of gripping members and moved along a predetermined path to open said bag and to fill an article to be packaged into said bag, said apparatus comprising:

a pair of suction cups disposed facing each other and connected to a vacuum source through a switching valve;

a servomotor that moves said suction cups between respective mutually spaced standby positions, respective closest positions at which said suction cups are closest to each other, and respective intermediate positions between said standby positions and closest positions;

a pressure sensor that detects a vacuum acting upon said suction cups; and

a controller having a first control unit that controls application of a vacuum to said suction cups, a second control unit that controls said servomotor to control movement and stop of said suction cups, a third control unit that controls timing of vacuum detection by said pressure sensor, a judging unit that compares said vacuum detected to a preset reference value to judge whether or not said bag has been opened satisfactorily, and a fourth control unit that changes positions of said intermediate positions according to a width of a bag to be used.

6. The bag opening apparatus of claim 5, wherein said second control unit moves said suction cups from, said standby positions to said closest positions, stops said suction cups at said closest positions for a predetermined period of time, moves said suction cups to said intermediate positions, stops said suction cups at said intermediate positions for a predetermined period of time, moves said suction cups to said standby positions, and stops said suction cups at said standby positions for a predetermined period of time;

said third control unit causing said pressure sensor to measure a vacuum acting upon said suction cups at some point during a time period which starts immediately before said suction cups reach said intermediate positions and ends at a termination of the period of time during which said suction cups stop at said intermediate positions;

said first control unit starting application of a vacuum to said suction cups at some point during a time period which starts immediately before said suction cups reach said closest positions and ends at a termination of the period of time during which said suction cups stop at said closest positions and releasing the vacuum at a time between a time after the measurement of vacuum and a time immediately after starting of movement of said suction cups to said standby positions.

7. The bag opening apparatus of claim 5, further comprising:

a bag width detecting unit that detects the width of said bag;

said fourth control unit changing the positions of said intermediate positions on a basis of a signal from said bag width detecting unit.

8. The bag opening apparatus of claim 6, further comprising:

a bag width detecting unit that detects the width of said bag;

said fourth control unit changing the positions of said intermediate positions on a basis of a signal from said bag width detecting unit.

9. The bag opening apparatus of any one of claims 5, wherein said second control unit maintains constant a speed of movement of said suction cups from said closest positions to said intermediate positions, a dwell time of said suction cups at said intermediate positions, and a speed of movement of said suction cups from said intermediate positions to said standby positions regardless of change of the positions of said intermediate positions made by said fourth control unit.

10. The bag opening apparatus of any one of claims 6, wherein said second control unit maintains constant a speed of movement of said suction cups from said closest positions to said intermediate positions, a dwell time of said suction cups at said intermediate positions, and a speed of movement of said suction cups from said intermediate positions to said standby positions regardless of change of the positions of said intermediate positions made by said fourth control unit.

11. The bag opening apparatus of any one of claims 7, wherein said second control unit maintains constant a speed of movement of said suction cups from said closest positions to said intermediate positions, a dwell time of said suction cups at said intermediate positions, and a speed of movement of said suction cups from said intermediate positions to said standby positions regardless of change of the positions of said intermediate positions made by said fourth control unit.

12. The bag opening apparatus of any one of claims 8, wherein said second control unit maintains constant a speed of movement of said suction cups from said closest positions to said intermediate positions, a dwell time of said suction cups at said intermediate positions, and a speed of movement of said suction cups from said intermediate positions to said standby positions regardless of change of the positions of said intermediate positions made by said fourth control unit.