Battery Charger and Method for its Operation

• US 20100181963A1
• Filed: 01/19/2010
• Published: 07/22/2010
• Est. Priority Date: 01/20/2009
• Status: Abandoned Application

• Current Assignee: Semikron Elektronik GmbH & Company KG (Heilbronner Holding GbR)
• Original Assignee: Semikron Elektronik GmbH & Company KG (Heilbronner Holding GbR)
• Inventors: SCHREIBER, Dejan
• Application Number:
  US12/689,908
• Publication Number:
  US 20100181963A1
• Time in Patent Office: Days
• US Class Current: 320/108
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: H02M 1/0085 Partially controlled bridges
• CPC Class Codes: H02M 1/4258 using a single converter stage both for correction of AC input power factor and generation of a regulated and galvanically isolated DC output voltage H02M1/4241 takes precedence
• CPC Class Codes: H02M 5/225 comprising two stages of AC-AC conversion, e.g. having a high frequency intermediate link
• CPC Class Codes: H02M 5/297 for conversion of frequency
• CPC Class Codes: H02M 7/217 using semiconductor devices only
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A battery charger having an RF storage transformer whose primary winding is connected via a clock to a two-pole input for receiving an AC voltage, and whose secondary winding is connected as a flyback converter to a rectifier with a two-pole output for the battery. The charger has a measurement unit, which detects the input current and voltage and a controller which operates the clock as a function thereof. A method for operating the charger, wherein the controller continually switches the clock on for a first interval and switches it off for a second interval, wherein the first interval ends when the current rises to a value corresponding to the instantaneous value of the voltage times a scaling factor, and the duration of the first and second intervals is sufficiently long that their total duration corresponds to the period of one interval of permissible operating frequencies of the transformer.

Claims

1. A battery charger for charging a battery, the battery charger having a two-pole input for receiving a current (I_N) and an AC voltage (U_N), the battery charger comprising:

a rectifier which has a two-pole output for connecting to the battery;

an RF storage transformer having a primary winding connected via a clock switch to the input of the battery charger, and a secondary winding connected in the form of a flyback converter to said rectifier;

a measurement unit, which detects the current (I_N) and the voltage (U_N) at the input of the battery charger; and

a controller which operates said clock switch as a function of the current (I_N) and the voltage (U_N) at the input of the battery charger.

2. The battery charger of claim 1, further comprising:

a first freewheeling branch associated with said primary winding of said RF storage transformer; and

a first short-circuiting freewheeling switch in said first freewheeling branch, operated by said controller.

3. The battery charger of claim 2, further comprising:

a second freewheeling branch associated with said secondary winding of said RF storage transformer; and

a second short-circuiting freewheeling switch in said second freewheeling branch, operated by said controller.

4. The battery charger of claim 3, wherein at least one of said first and second freewheeling branches is integrated in said rectifier.

5. The battery charger of claim 4, wherein said rectifier is a diode rectifier having branch elements, and at least two of said branch elements of said rectifier each form one of said first and second freewheeling branches said respective short-circuiting freewheeling switch.

6. The battery charger of claim 1, further comprising:

a freewheeling branch associated with said secondary winding of said RF storage transformer; and

a short-circuiting freewheeling switch which is operated by said controller.

7. The battery charger of claim 6, wherein said freewheeling branch is integrated in said rectifier.

8. The battery charger of claim 7, wherein said rectifier is a diode rectifier having branch elements, and at least two of said branch elements of said rectifier each form said freewheeling branch with a short-circuiting freewheeling switch which is operated by said controller.

9. The battery charger of claim 1, further comprising an isolating switch which is operated by said controller for isolating the output of the battery charger from the input thereof.

10. The battery charger of claim 9, wherein said isolating switch is contained in said rectifier.

11. A method for operating a battery charger having a two-pole input for receiving an AC voltage, and comprising:

a rectifier which has a two-pole output for connecting to the battery;

an RF storage transformer having a primary winding connected via a clock switch to the input of the battery charger, and a secondary winding connected in the form of a flyback converter to said rectifier;

a measurement unit, which detects current (I_N) and voltage (U_N) at the input of the battery charger; and

a controller which operates said clock switch as a function of current (I_N) and voltage (U_N);

the method comprising the steps of;

continually switching said clock switch “

on”

for a first time interval (Δ

T₁) and “

off”

for a second time interval (Δ

T₂), wherein said first time interval (Δ

T₁) ends when the input current (I_N) has risen to a predetermined limit value (I₀) which corresponds to the instantaneous value of the voltage (U_N) multiplied by a predetermined scaling factor, and wherein said second time interval (Δ

T₂) is chosen to be sufficiently long that the total duration of said first time interval (Δ

T₁) and said second time interval (Δ

T₂) corresponds to the period duration of one interval of permissible operating frequencies (f_a) of said RF storage transformer.

12. The method of claim 11, wherein said scaling factor is a function of the maximum value of the voltage (U_N) and a maximum nominal current level (I_max) flowing at the input of the battery charger.

13. The method of claim 12, wherein at least one of said primary winding and said secondary winding is operated in the freewheeling mode with a freewheeling branch for a third time interval (Δ

T₃) within at least one said first time interval (Δ

T₁) and said second time interval (Δ

T₂).

14. The method of claim 11, wherein at least one of said primary winding and said secondary winding is operated in the freewheeling mode with a freewheeling branch for a third time interval (Δ

T₃) within at least one said first time interval (Δ

T₁) and said second time interval (Δ

T₂).