WIRE WOUND TYPE CHOKE COIL

• US 20100182115A1
• Filed: 09/22/2009
• Published: 07/22/2010
• Est. Priority Date: 01/17/2009
• Status: Abandoned Application

• Current Assignee: Cyntec Co. Ltd. (Delta Electronics Incorporated)
• Original Assignee: Cyntec Co. Ltd. (Delta Electronics Incorporated)
• Inventors: Wu, Tsung-Chan, Huang, Yi-Min, Hsieh, Roger, Hsieh, Lan-Chin
• Application Number:
  US12/564,245
• Publication Number:
  US 20100182115A1
• Time in Patent Office: Days
• US Class Current: 336/83
• CPC Class Codes: H01F 17/045 with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core
• CPC Class Codes: H01F 3/10 Composite arrangements of magnetic circuits

Abstract

A choke coil including a drum-core and at least one wire is provided. The drum-core includes a pillar, a first board and a second board. Two ends of the pillar are respectively connected to the first board and the second board. A material of the drum-core includes ferrous alloy. The wire has a winding portion wrapped around the pillar.

Claims

1. A wire wound type choke coil, comprising:

a drum-core, comprising a pillar, a first board and a second board, wherein two ends of the pillar are respectively connected to the first board and the second board, and a material of the drum-core comprises ferrous alloy; and

at least one wire, having a winding portion wrapped around the pillar.

2. The choke coil as claimed in claim 1, wherein a permeability of the drum-core is substantially 60 to 300, and the drum-core is formed by molding magnetic powders, and then sintering it by a temperature above 300°

C.

3. The choke coil as claimed in claim 1, wherein a permeability of the drum-core is substantially 60 to 125, and the drum-core is formed by molding magnetic powders, and then sintering it by a temperature above 600°

C.

4. The choke coil as claimed in claim 1, wherein the first board and the second board have the same a first diameter and a first thickness, and a second diameter of the pillar is less than the first diameter.

5. The choke coil as claimed in claim 4, wherein the first diameter is substantially 6.6 mm to 23 mm, the first thickness is substantially 0 5 mm to 2.5 mm, the second diameter is substantially 2.2 mm to 9 mm, and a second thickness of the pillar is substantially 1.8 mm to 16.4 mm.

6. The choke coil as claimed in claim 4, wherein a half of a difference between the first diameter and the second diameter is substantially 2.2 mm to 8 mm.

7. The choke coil as claimed in claim 4, wherein a ratio of the first diameter and the second diameter is substantially 2 to 3.

8. The choke coil as claimed in claim 4, wherein a ratio of a second thickness of the pillar and the first thickness is substantially 3 to 7.

9. The choke coil as claimed in claim 1, further comprising:

a magnetic material, filled between the first board and the second board, and encapsulating the winding portion of the wire.

10. The choke coil as claimed in claim 9, wherein the magnetic material comprises a resin material and a magnetic powder material.

11. The choke coil as claimed in claim 9, wherein a permeability of the magnetic material is substantially 5 to 10.

12. The choke coil as claimed in claim 9, wherein a winding space is formed among the first board, the second board and the pillar, and the magnetic material and the winding portion of the wire are located in the winding space.

13. The choke coil as claimed in claim 1, wherein the pillar and the first board are formed integrally, and a bonding layer is formed between the pillar and the second board.

14. The choke coil as claimed in claim 13, wherein a height of the bonding layer is substantially less than 100 micrometers.

15. The choke coil as claimed in claim 1, wherein the pillar has mutually independent a first part and a second part, wherein the first part and the first board are formed integrally, the second part and the second board are formed integrally, and a bonding layer is formed between the first part and the second part.

16. The choke coil as claimed in claim 15, wherein a height of the bonding layer is substantially less than 50 micrometers.

17. The choke coil as claimed in claim 1, wherein an initial inductance of the choke coil is substantially above 2 microhenrys.

18. The choke coil as claimed in claim 1, wherein the ferrous alloy comprises ferro-silicon-aluminium (FeAlSi) alloy, ferro-nickel-molybdenum (FeNiMo) alloy, ferro-nickel (FeNi) alloy or amorphous alloy.

19. The choke coil as claimed in claim 1, wherein the wire is a hollow coil passed through the pillar.

20. The choke coil as claimed in claim 1, wherein the ferrous alloy is substantially a ferro-silicon-aluminium alloy with a permeability of 75 to 125.