METHOD AND DEVICE FOR OPERATING AN INTERNAL COMBUSTION ENGINE

• US 20100185379A1
• Filed: 05/20/2008
• Published: 07/22/2010
• Est. Priority Date: 05/23/2007
• Status: Active Grant

• Current Assignee: Vitesco Technologies GmbH (Continental AG)
• Original Assignee: Continental Automotive GmbH (Continental AG)
• Inventors: Hofmann, Andreas, Dingl, Jürgen, Burkhardt, Thomas
• Granted Patent: US 8,412,437 B2
• Time in Patent Office: Days
• US Class Current: 701/103
• CPC Class Codes: F02D 2200/0402 the parameter being determined by using a model of the engine intake or its components
• CPC Class Codes: F02D 2200/0406 Intake manifold pressure
• CPC Class Codes: F02D 2200/703 Atmospheric pressure
• CPC Class Codes: F02D 41/1495 Detection of abnormalities in the air/fuel ratio feedback system
• CPC Class Codes: F02D 41/18 by measuring intake air flow
• CPC Class Codes: F02D 41/221 relating to the failure of actuators or electrically driven elements
• CPC Class Codes: F02D 41/222 relating to the failure of sensors or parameter detection devices
• CPC Class Codes: F02D 41/2454 Learning of the air-fuel ratio control
• CPC Class Codes: F02D 41/2477 characterised by the method used for learning
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

Actual values of a load variable are detected by a sensor during active model trimming under different valve pressure conditions, and a model of estimated values is created. Trimming values of a model parameter are determined depending on detected and modeled values such that when the model parameter is trimmed, the modeled values approximate the detected values. A function is determined depending on the different pressure conditions and approximated to the trimming values. At different pressure conditions first lambda control values are detected. A first controller value fitted function is determined depending on the pressure conditions and approximated. When the model trimming mode is not active, second lambda control values are detected at different pressure conditions. A second controller value fitted function is determined depending on the pressure conditions and is approximated. An error of the intake system is detected depending on the fitted functions.

Claims

1. A method for operating an internal combustion engine with an intake system and an exhaust gas system, which communicate with a combustion chamber of the internal combustion engine as a function of the switching position of a gas inlet valve or gas outlet valve, the intake system has at least an intake manifold and a throttle valve and a load sensor and the exhaust gas system has at least a lambda probe,

the method comprising the steps of:

when intake manifold model trimming is active;

detecting actual values of a load variable by means of the load sensor at different stationary throttle valve pressure ratios, which are representative of a difference between an intake manifold pressure upstream of the throttle valve and downstream of the throttle valve and estimated values of the load variable are also modeled based on an intake manifold model,

determining trimming values of at least one model parameter of the intake manifold model as a function of the detected actual values and the modeled estimated values of the load variable in such a manner that when the corresponding model parameter is trimmed as a function of the trimming values the modeled estimated values of the load variable approximate to the corresponding detected actual values of the load variable,

determining a trimming value best-fit function as a function of the different throttle valve pressure ratios and is approximated by the trimming values,

detecting first controller values of first controller deflections of a lambda controller at different stationary throttle valve pressure ratios, and

determining a first controller value best-fit function as a function of the throttle valve pressure ratios, which is approximated by the first controller values,

when intake manifold model trimming is inactive;

detecting second controller values of second controller deflections of the lambda controller at different stationary throttle valve pressure ratios, and

determining a second controller value best-fit function as a function of the throttle valve pressure ratios, which is approximated by the second controller values, and

identifying an error in the intake system as a function of the best-fit functions.

2. The method according to claim 1, wherein the trimming value best-fit function comprises a trimming value best-fit line and/or wherein the first controller value best-fit function comprises a first controller value best-fit line and/or wherein the second controller value best-fit function comprises a second controller value best-fit line.

3. The method according to claim 2, wherein

the trimming value best-fit line is determined by a trimming value gradient and a trimming Y axis segment, and/or

the first controller value best-fit line is determined by a first controller value gradient and a first controller value Y axis segment, and/or

the second controller value best-fit line is determined by a second controller value gradient and a second controller value Y axis segment and/or

the error in the intake system is identified as a function of the trimming value gradient, the trimming Y axis segment, the first controller value gradient, the first controller value Y axis segment, the second controller value gradient and/or the second controller value Y axis segment.

4. The method according to claim 3, wherein

a modified trimming Y axis segment is determined as a function of the trimming value gradient and the trimming Y axis segment, and/or

a modified first controller value Y axis segment is determined as a function of the first controller value gradient and the first controller value Y axis segment, and/or

a modified second controller value Y axis segment is determined as a function of the second controller value gradient and the second controller value Y axis segment,

the error in the intake system is identified as a function of the trimming value gradient, the trimming Y axis segment, the modified trimming Y axis segment, the first controller value gradient, the first controller value Y axis segment, the modified first controller value Y axis segment, the second controller value gradient, the second controller value Y axis segment and/or the modified second controller value Y axis segment.

5. The method according to claim 1, wherein

the trimming values of the load variable are monitored by comparing the trimming values with a predetermined threshold trimming value,

intake manifold model trimming is deactivated and the second controller values of the second controller deflections of the lambda controller are determined, if at least one of the trimming values is greater than the predetermined threshold trimming value.

6. The method according to claim 1, wherein the load variable is an air mass flow upstream of the throttle valve.

7. The method according to claim 6, wherein an error in an air mass flow sensor provided to detect an actual value of the air mass flow is identified if

the gradients of the best-fit lines are approximately zero, the trimming Y axis segments are greater than zero, the first controller value Y axis segments are smaller than zero and the second controller value Y axis segments are approximately zero, or

the trimming value gradient is smaller than zero, the trimming Y axis segments are greater than zero, the first controller value gradient is greater than zero, the first controller value Y axis segments are smaller than zero, the second controller value gradient is approximately zero and the second controller value Y axis segments are approximately zero, or

the gradients of the best-fit lines are approximately zero, the trimming Y axis segments are smaller than zero, the first controller value Y axis segments are greater than zero and the second controller value Y axis segments are approximately zero, or

the trimming value gradient is greater than zero, the trimming Y axis segments are smaller than zero, the first controller value gradient is smaller than zero, the first controller value Y axis segments are greater than zero, the second controller value gradient is approximately zero and the second controller value Y axis segments are approximately zero.

8. The method according to claim 6, wherein an error in the throttle valve is identified, if

the trimming value gradient is smaller than zero, the trimming Y axis segment is greater than zero, the modified trimming Y axis segment is approximately zero, the first controller value gradient and the first controller value Y axis segments are approximately zero, the second controller value gradient is smaller than zero, the second controller value Y axis segment is greater than zero and the modified second controller value Y axis segment is approximately zero,

the trimming value gradient is greater than zero, the trimming Y axis segment is smaller than zero, the modified trimming Y axis segment is approximately zero, the first controller value gradient and the first controller value Y axis segments are approximately zero, the second controller value gradient is greater than zero, the second controller value Y axis segment is smaller than zero and the modified second controller value Y axis segment is approximately zero.

9. The method according to claim 6, wherein a leak in the intake system is identified, if the trimming value gradient is greater than zero, the trimming Y axis segment is smaller than zero, the modified trimming Y axis segment is approximately zero, the first controller value gradient is smaller than zero, the first controller value Y axis segment is greater than zero, the modified first controller value Y axis segment is approximately zero, the second controller value gradient is smaller than zero, the second controller value Y axis segment is greater than zero and the modified second controller value Y axis segment is approximately zero.

10. The method according to claim 6, wherein an error is identified in an ambient pressure sensor, as a function of the measurement value of which the throttle valve pressure ratios are determined, if

the trimming value gradient and the trimming Y axis segments are smaller than zero, the first controller value gradient and the first controller value Y axis segments are approximately zero and the second controller value gradient and the second controller value Y axis segments are smaller than zero, or

the trimming value gradient and the trimming Y axis segments are greater than zero, the first controller value gradient and the first controller value Y axis segments are approximately zero and the second controller value gradient and the second controller value Y axis segments are greater than zero.

11. The method according to claim 6, wherein a defective air filter of the intake system is identified, if

the trimming value gradient is greater than zero, the trimming Y axis segment is approximately zero and the modified trimming Y axis segment is greater than zero, the first controller value gradient and the first controller value Y axis segments are approximately zero, the second controller value gradient is smaller than zero, the second controller value Y axis segment is approximately zero and the modified second controller value Y axis segment is smaller than zero, or

the trimming value gradient is smaller than zero, the trimming Y axis segment is greater than zero and the modified trimming Y axis segment is approximately zero, the first controller value gradient and the first controller value Y axis segments are approximately zero, the second controller value gradient is smaller than zero, the second controller value Y axis segment is greater than zero and the modified second controller value Y axis segment is approximately zero.

12. The method according to claim 1, wherein the load variable is an intake manifold pressure in the intake manifold.

13. A device for operating an internal combustion engine, comprising an intake system and an exhaust gas system, which communicate with a combustion chamber of the internal combustion engine as a function of the switching position of a gas inlet valve or a gas outlet valve, the intake system comprising at least an intake manifold and a throttle valve and a load sensor and the exhaust gas system comprising at least a lambda probe,

the device being operable

when intake manifold model trimming is active:

to detect actual values of a load variable by means of the load sensor at different stationary throttle valve pressure ratios, which are representative of a difference between an intake manifold pressure upstream of the throttle valve and downstream of the throttle valve and to model estimated values based on an intake manifold model;

to determine trimming values of at least one model parameter of the intake manifold model as a function of the detected actual values and the modeled estimated values of the load variable in such a manner that when the corresponding model parameter is trimmed as a function of the trimming values the modeled estimated values of the load variable approximate to the corresponding detected actual values of the load variable,

to determine a trimming value best-fit function as a function of the different throttle valve pressure ratios, which is approximated by the trimming values,

to detect first controller values of first controller deflections of a lambda controller at different stationary throttle valve pressure ratios, and

to determine a first controller value best-fit function as a function of the throttle valve pressure ratios, which is approximated by the first controller values,

when intake manifold model trimming is inactive;

to detect second controller values of second controller deflections of the lambda controller at different stationary throttle valve pressure ratios, and

to determine a second controller value best-fit function as a function of the throttle valve pressure ratios, which is approximated by the second controller values,

and the device being further operable

to identify an error in the intake system as a function of the best-fit functions.

14. The device according to claim 13, wherein the trimming value best-fit function comprises a trimming value best-fit line and/or wherein the first controller value best-fit function comprises a first controller value best-fit line and/or wherein the second controller value best-fit function comprises a second controller value best-fit line.

15. The device according to claim 14, wherein

the trimming value best-fit line is determined by a trimming value gradient and a trimming Y axis segment, and/or

the first controller value best-fit line is determined by a first controller value gradient and a first controller value Y axis segment, and/or

the second controller value best-fit line is determined by a second controller value gradient and a second controller value Y axis segment and/or

the error in the intake system is identified as a function of the trimming value gradient, the trimming Y axis segment, the first controller value gradient, the first controller value Y axis segment, the second controller value gradient and/or the second controller value Y axis segment.

16. The device according to claim 15, wherein

a modified trimming Y axis segment is determined as a function of the trimming value gradient and the trimming Y axis segment, and/or

a modified first controller value Y axis segment is determined as a function of the first controller value gradient and the first controller value Y axis segment, and/or

a modified second controller value Y axis segment is determined as a function of the second controller value gradient and the second controller value Y axis segment,

the error in the intake system is identified as a function of the trimming value gradient, the trimming Y axis segment, the modified trimming Y axis segment, the first controller value gradient, the first controller value Y axis segment, the modified first controller value Y axis segment, the second controller value gradient, the second controller value Y axis segment and/or the modified second controller value Y axis segment.

17. The device according to claim 13, wherein

the trimming values of the load variable are monitored by comparing the trimming values with a predetermined threshold trimming value,

intake manifold model trimming is deactivated and the second controller values of the second controller deflections of the lambda controller are determined, if at least one of the trimming values is greater than the predetermined threshold trimming value.

18. The device according to claim 13, wherein the load variable is an air mass flow upstream of the throttle valve.

19. The device according to claim 18, wherein an error in an air mass flow sensor provided to detect an actual value of the air mass flow is identified if

the gradients of the best-fit lines are approximately zero, the trimming Y axis segments are greater than zero, the first controller value Y axis segments are smaller than zero and the second controller value Y axis segments are approximately zero, or

the trimming value gradient is smaller than zero, the trimming Y axis segments are greater than zero, the first controller value gradient is greater than zero, the first controller value Y axis segments are smaller than zero, the second controller value gradient is approximately zero and the second controller value Y axis segments are approximately zero, or

the gradients of the best-fit lines are approximately zero, the trimming Y axis segments are smaller than zero, the first controller value Y axis segments are greater than zero and the second controller value Y axis segments are approximately zero, or

the trimming value gradient is greater than zero, the trimming Y axis segments are smaller than zero, the first controller value gradient is smaller than zero, the first controller value Y axis segments are greater than zero, the second controller value gradient is approximately zero and the second controller value Y axis segments are approximately zero.

20. The device according to claim 18, wherein an error in the throttle valve is identified, if

the trimming value gradient is smaller than zero, the trimming Y axis segment is greater than zero, the modified trimming Y axis segment is approximately zero, the first controller value gradient and the first controller value Y axis segments are approximately zero, the second controller value gradient is smaller than zero, the second controller value Y axis segment is greater than zero and the modified second controller value Y axis segment is approximately zero,

the trimming value gradient is greater than zero, the trimming Y axis segment is smaller than zero, the modified trimming Y axis segment is approximately zero, the first controller value gradient and the first controller value Y axis segments are approximately zero, the second controller value gradient is greater than zero, the second controller value Y axis segment is smaller than zero and the modified second controller value Y axis segment is approximately zero.