SURGICAL STAPLING INSTRUMENT

• US 20100193566A1
• Filed: 02/05/2009
• Published: 08/05/2010
• Est. Priority Date: 02/05/2009
• Status: Abandoned Application

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Hall, Steven G., Scheib, Charles J., Jaworek, Gary S.
• Application Number:
  US12/366,539
• Publication Number:
  US 20100193566A1
• Time in Patent Office: Days
• US Class Current: 227/175.2
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00314 Separate linked members
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/2905 flexible
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2946 Locking means
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments

Abstract

In various embodiments, a surgical stapling instrument can comprise a plurality of magnetic elements configured to articulate an end effector of the surgical instrument. The surgical instrument can comprise at least one electromagnet which can be selectively activated, or polarized, to generate a magnetic field sufficient to motivate a second magnetic element, such as a permanent magnet and/or an iron core, for example, mounted to the end effector. In certain embodiments, a surgical stapling instrument can comprise a plurality of magnetic elements configured to open and/or close an end effector of the surgical instrument. In at least one embodiment, a surgical stapling instrument can comprise a plurality of magnetic elements configured to advance and/or retract a firing bar, cutting member, and/or staple sled within the surgical instrument in order to incise and/or staple tissue positioned within an end effector of the surgical instrument.

Claims

1. A surgical stapler, comprising:

a shaft;

an end effector movably coupled to said shaft, said end effector comprising;

a staple cartridge channel configured to receive a staple cartridge; and

an anvil movably coupled to said staple cartridge channel;

a lock movable between a locked position and an unlocked position, wherein said lock is movable into engagement with said end effector to lock said end effector in position relative to said shaft; and

a solenoid, comprising;

a housing mounted to said shaft;

windings configured to generate a magnetic field; and

a magnetic element mounted to said lock, wherein said magnetic element is configured to be displaced by the magnetic field produced by said windings to move said lock into one of said locked position and said unlocked position.

2. The surgical stapler of claim 1, wherein said end effector can comprise at least one lock feature, and wherein said lock can be configured to mesh with said lock feature.

3. The surgical stapler of claim 1, further comprising a spring configured to bias said lock into said locked position, wherein said solenoid is configured to move said lock into said unlocked position.

4. A surgical stapler, comprising:

a shaft;

an end effector movably coupled to said shaft, said end effector comprising;

a staple cartridge channel configured to receive a staple cartridge;

an anvil movably coupled to said staple cartridge channel; and

a first magnetic element mounted thereto; and

a brake movable between a locked position and an unlocked position, wherein said brake is engageable with said end effector to inhibit relative movement between said end effector and said shaft when said brake is in said locked position, wherein said brake further comprises a second magnetic element mounted thereto, and wherein one of said first magnetic element and said second magnetic element is configured to generate a magnetic field sufficient to move said brake between said locked position and said unlocked position.

5. The surgical stapler of claim 4, further comprising a spring configured to bias said brake into said locked position, wherein said second magnetic element comprises an electromagnet configured to move said brake into said unlocked position.

6. The surgical stapler of claim 4, wherein said end effector further comprises a brake surface, and wherein said brake comprises a brake shoe configured to engage said brake surface.

7. A surgical stapler, comprising:

a handle assembly;

a shaft extending from said handle assembly, wherein said shaft comprises;

a frame; and

a driver rotatable relative to said frame;

an end effector, wherein said end effector is movably coupled to said shaft, said end effector comprising;

a staple cartridge channel configured to receive a staple cartridge;

an anvil movably coupled to said staple cartridge channel; and

a gear portion, wherein said driver is operably engaged with said gear portion;

an articulation actuator operably engaged with said driver, wherein said articulation actuator is movable between a locked position and an unlocked position;

a lock; and

a lock actuator movable between a locked position and an unlocked position, wherein said lock is configured to be engaged with said end effector when said lock actuator is in said locked position, wherein said lock is configured to be disengaged from said end effector when said lock actuator is in said unlocked position, and wherein said articulation actuator is configured to rotate said driver when said articulation actuator and said lock actuator are in said unlocked positions.

8. The surgical stapler of claim 7, wherein said articulation actuator is slidable between a distal, locked, position and a proximal, unlocked, position, and wherein said lock actuator is slidable between a distal, locked, position, and a proximal, unlocked, position.

9. The surgical stapler of claim 8, further comprising a spline ring mounted to said driver, wherein said spline ring is configured to permit said articulation actuator to slide proximally and distally relative to said driver, and wherein said spline ring is further configured to transmit rotational motion between said articulation actuator and said driver.

10. The surgical stapler of claim 7, wherein said articulation actuator is rotatable in a first direction to articulate said end effector in a first direction, and wherein said articulation actuator is rotatable in a second direction to articulate said end effector in a second direction.

11. The surgical stapler of claim 7, wherein said handle assembly comprises a frame, wherein said lock actuator is engaged with said frame when said lock actuator is in said locked position, and wherein said articulation actuator is engaged with said lock actuator when said articulation actuator is in said locked position.

12. The surgical stapler of claim 11, further comprising:

an actuator spring configured to bias said articulation actuator into its locked position; and

a lock spring configured to bias said lock actuator into its locked position.

13. The surgical stapler of claim 11, wherein said handle further comprises a first magnetic element mounted thereto, wherein said lock actuator further comprises a second magnetic element mounted thereto, and wherein one of said first magnetic element and said second magnetic element is configured to generate a magnetic field configured to move the other of said first magnetic element and said second magnetic element relative thereto and move said lock actuator between said locked position and said unlocked position.

14. The surgical stapler of claim 11, wherein said articulation actuator further comprises a first magnetic element mounted thereto, wherein said lock actuator further comprises a second magnetic element mounted thereto, and wherein one of said first magnetic element and said second magnetic element is configured to generate a magnetic field configured to move the other of said first magnetic element and said second magnetic element relative thereto and move said articulation actuator between said locked position and said unlocked position.

15. The surgical stapler of claim 11, wherein said handle further comprises a first magnetic element mounted thereto, wherein said lock actuator further comprises a second magnetic element mounted thereto, and wherein one of said first magnetic element and said second magnetic element is configured to generate a magnetic field configured to move the other of said first magnetic element and said second magnetic element relative thereto and rotate said lock actuator relative to said frame when said lock actuator is in said unlocked position.

16. The surgical stapler of claim 11, wherein said articulation actuator further comprises a first magnetic element mounted thereto, wherein said lock actuator further comprises a second magnetic element mounted thereto, and wherein one of said first magnetic element and said second magnetic element is configured to generate a magnetic field configured to move the other of said first magnetic element and said second magnetic element relative thereto and rotate said articulation actuator relative to said lock actuator when said articulation actuator is in said unlocked position.

17. A surgical stapler, comprising:

a shaft including a first magnetic element; and

an end effector movably coupled to said shaft, said end effector comprising;

a staple cartridge channel configured to receive a staple cartridge;

an anvil movably coupled to said staple cartridge channel; and

a second magnetic element, wherein one of said first magnetic element and said second magnetic element is configured to apply a magnetic force to the other of said first magnetic element and said second magnetic element, and wherein said magnetic force is sufficient to lock the position of said end effector relative to said shaft.

18. A surgical stapler, comprising:

a trigger; and

an end effector, comprising;

a staple cartridge channel configured to receive a staple cartridge;

an array of first magnetic elements;

an anvil movably coupled to said staple cartridge channel;

a movable member configured to be moved along a predetermined path; and

a second magnetic element operably coupled to said movable member, wherein said first magnetic elements are configured to apply a magnetic force to said second magnetic element upon an actuation of said trigger, and wherein the orientation of said magnetic force is one of substantially collinear with and substantially parallel to said predetermined path.

19. The surgical stapler of claim 18, wherein said magnetic force is sufficient to move said movable member between a first end of said end effector and a second end of said end effector.

20. The surgical stapler of claim 18, wherein said movable member comprises at least one of a staple sled and a cutting member.

21. A surgical stapler, comprising:

a trigger; and

an end effector, comprising;

a staple cartridge channel configured to receive a staple cartridge;

an anvil movably coupled to said staple cartridge channel; and

an array of first magnetic elements mounted to said anvil;

a movable member configured to be moved along a predetermined path; and

a second magnetic element operably coupled to said movable member, wherein said second magnetic element is configured to generate a magnetic field upon an actuation of said trigger, and wherein the magnetic filed is configured to displace said movable member along said predetermined path.

22. The surgical stapler of claim 21, wherein said movable member comprises at least one of a staple sled and a cutting member.

23. A surgical stapler, comprising:

a trigger;

a shaft, comprising;

a frame;

an array of first magnetic elements mounted to said frame;

a firing member movable between a proximal position and a distal position; and

a second magnetic element mounted to said firing member, wherein said first magnetic elements are configured to generate a magnetic field upon an actuation of said trigger, and wherein the magnetic field is configured to displace said second magnetic element and to displace said firing member between said proximal position and said distal position; and

an end effector coupled to said shaft, comprising;

a staple cartridge channel configured to receive a staple cartridge; and

an anvil movably coupled to said staple cartridge channel.

24. The surgical stapler of claim 23, wherein said second magnetic element comprises an electromagnet.