Rotational Trough Reflector Array With Solid Optical Element For Solar-Electricity Generation

• US 20100206379A1
• Filed: 11/03/2009
• Published: 08/19/2010
• Est. Priority Date: 02/18/2009
• Status: Abandoned Application

• Current Assignee: Palo Alto Research Center, Inc. (Xerox Holdings Corp.)
• Original Assignee: Palo Alto Research Center, Inc. (Xerox Holdings Corp.)
• Inventors: Maeda, Patrick Y., Littau, Karl A., Cheung, Patrick C.
• Application Number:
  US12/611,842
• Publication Number:
  US 20100206379A1
• Time in Patent Office: Days
• US Class Current: 136/259
• CPC Class Codes: F24S 23/00 Arrangements for concentrating solar-rays for solar heat collectors
• CPC Class Codes: F24S 23/74 with trough-shaped or cylindro-parabolic reflective surfaces
• CPC Class Codes: F24S 23/82 characterised by the material or the construction of the reflector
• CPC Class Codes: F24S 30/422 Vertical axis
• CPC Class Codes: F24S 50/20 for tracking
• CPC Class Codes: H01L 31/0547 comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
• CPC Class Codes: H02S 20/23 specially adapted for roof structures
• CPC Class Codes: H02S 20/32 specially adapted for solar tracking
• CPC Class Codes: H02S 40/22 Light-reflecting or light-concentrating means directly associated with the PV cell or integrated with the PV cell H01L31/054
• CPC Class Codes: Y02B 10/10 Photovoltaic [PV]
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers
• CPC Class Codes: Y02E 10/44 Heat exchange systems
• CPC Class Codes: Y02E 10/47 Mountings or tracking
• CPC Class Codes: Y02E 10/52 PV systems with concentrators

Abstract

A rotational trough reflector solar-electricity generation device includes a trough reflector that rotates around a substantially vertical axis and includes a solid optical element having a linear parabolic convex surface that serves as a base for automatically positioning a mirror to focus sunlight onto a focal line, and a flat aperture surface that serves to support a strip-type photovoltaic (PV) receiver on the focal line. A tracking system rotates the trough reflector such that the trough reflector is aligned generally parallel to the incident sunlight (e.g., in a generally east-west direction at sunrise, turning to generally north-south at noon, and turning generally west-east at sunset). A disc-shaped support structure is used to distribute the reflector'"'"'s weight over a larger area and to minimize the tracking system motor size. Multiple trough reflectors are mounted on the disc-shaped support to maximize power generation.

Claims

1. An apparatus for solar-energy collection comprising:

a first trough reflector including;

a single-piece, solid optical element having a predominately flat upper aperture surface and a convex lower surface disposed opposite to the upper aperture surface;

a mirror that is conformally disposed on the convex lower surface, wherein the convex lower surface and mirror are arranged such that sunlight passing through the flat upper aperture surface is reflected and focused by the mirror onto a linear region of the upper aperture surface;

a linear solar-energy collection element fixedly disposed to receive the focused light reflected by the mirror; and

means for rotating the first trough reflector around an axis, wherein the axis is non-parallel to the upper aperture surface.

2. The apparatus of claim 1,

wherein the solid optical element comprises a material having an index of refraction in the range of 1.05 and 2.09, and

wherein the mirror comprises one of a metal layer that is deposited on the convex lower surface and a reflective film that is mounted on the convex lower surface.

3. The apparatus of claim 2,

wherein the solid optical element comprises glass or clear plastic, and

wherein the mirror comprises one of silver and aluminum.

4. The apparatus of claim 1,

wherein the convex lower surface and mirror are arranged such that sunlight passing through the flat upper aperture surface is reflected and focused by the mirror onto a first focal line that substantially coincides with the linear region of the upper aperture surface,

wherein the and solar-energy collection element is disposed on the first focal line, and

wherein said axis is disposed substantially perpendicular to the first focal line such that the solar-energy collection element remains in a predetermined plane that is perpendicular to the axis when said first trough reflector rotates around said axis.

5. The apparatus of claim 4, wherein said means comprises a tracking system including means for detecting a position of the sun relative to the first trough reflector, and means for rotating the first trough reflector such that the first focal line is parallel to solar beams generated by the sun that are directed onto the trough reflector.

6. The apparatus of claim 4, wherein said tracking system including means for controlling a rotational position of the first trough reflector such that:

during a sunrise time period, the focal line is aligned in a first generally east-west direction,

during a midday time period, the focal line is aligned in a generally north-south direction, and

during a sunset time period, the focal line is aligned in a second generally east-west direction.

7. The apparatus of claim 4,

wherein the first trough reflector has a longitudinal length measured parallel to the focal line,

wherein said means comprises a base structure including means for rotating the base structure relative to an underlying support surface around said axis, and having a peripheral edge defining a diameter that is greater than or equal to the longitudinal length of said first trough reflector, and

wherein the first trough reflector is mounted on the circular base structure such that rotation of the base structure relative to said underlying support surface produces rotation of the first trough reflector around said axis.

8. The apparatus of claim 7, wherein said means comprises a tracking system including:

a drive system coupled to the peripheral edge of the base structure,

means for detecting a position of the sun relative to trough reflector, and

means for causing the drive system to apply torque to the peripheral edge of the base structure such that the trough reflector is rotated into a position in which the first focal line is parallel to solar beams generated by the sun that are directed onto the trough reflector.

9. The apparatus of claim 7, further comprising one or more second trough reflectors coupled to said base structure, each of said one or more second trough reflectors including an associated solid optical element including an associated mirror defining an associated focal line, and wherein the associated focal lines of the one or more second trough reflectors are parallel to the focal line defined by the mirror of the first trough reflector.

10. The apparatus of claim 9, wherein the solar-energy collection element comprises one of a photovoltaic material, a thermally efficient receiver tube, and a thermoelectric material.

11. The apparatus of claim 9, wherein a length of each of the one or more second trough reflectors is substantially equal to a length of the first trough reflector.

12. The apparatus of claim 4,

wherein the convex surface comprises a linear parabolic surface, and

wherein the solid optical element further comprises side edges extending between the flat aperture surface and the linear parabolic surface.

13. The apparatus of claim 4, wherein the solar-energy collection element is angled and set in a V-shaped groove defined in the central region of upper aperture surface.

14. The apparatus of claim 4, wherein the solar-energy collection element is disposed at a position that is one of slightly above and slightly below the focal line defined by the mirror.

15. The apparatus of claim 4, wherein the convex surface comprises a faceted surface.

16. The apparatus of claim 4, wherein the predominately flat upper aperture surface comprises a stepped series of parallel flat surface sections.

17. The apparatus of claim 1, further comprising a second mirror disposed along the linear region of the upper aperture surface such that light reflected by the mirror conformally disposed on the convex lower surface is reflected onto the second mirror, and is subsequently reflected by the second mirror toward a central region of the convex surface, wherein the solar-energy collection element is disposed adjacent to the central region of the convex surface such that the light reflected by the second mirror is directed onto the solar-energy collection element.

18. The apparatus of claim 17, wherein the optical element defines an elongated groove disposed along and extending into the central region of the convex surface, and wherein the solar-energy collection element is fixedly mounted to a surface disposed inside the elongated groove.

19. The apparatus of claim 17, further comprising a heat exchanger fixedly mounted below the central region of the convex surface, wherein solar-energy collection element is fixedly mounted to the heat exchanger.

20. A method for generating solar-electricity using a first trough reflector, wherein the first trough reflector includes a single-piece, solid optical element having a predominately flat upper aperture surface and a convex lower surface disposed opposite to the upper aperture surface, a linear solar-energy collection element, and a mirror that is conformally disposed on the convex lower surface, wherein the convex lower surface and mirror are arranged such that sunlight passing through the flat upper aperture surface is reflected and focused by the mirror onto the linear solar-energy collection element, the method comprising:

disposing the first trough reflector on a planar support surface such that the linear solar-energy collection element defines an angle relative to the planar support surface; and

rotating the first trough reflector around an axis that is substantially perpendicular to the planar support surface, whereby the linear solar-energy collection element remains disposed at said angle relative to said planar surface while said first trough reflector rotates around said axis.