High energy density electrical energy storage devices

• US 20100209779A1
• Filed: 01/29/2010
• Published: 08/19/2010
• Est. Priority Date: 02/02/2009
• Status: Abandoned Application

• Current Assignee: Recapping, Inc.
• Original Assignee: Recapping, Inc.
• Inventors: Wendman, Mark A.
• Application Number:
  US12/656,463
• Publication Number:
  US 20100209779A1
• Time in Patent Office: Days
• US Class Current: 429/310
• CPC Class Codes: H01G 11/04 Hybrid capacitors
• CPC Class Codes: H01G 11/56 Solid electrolytes, e.g. gels; Additives therein
• CPC Class Codes: H01G 11/64 characterised by additives
• CPC Class Codes: H01G 9/025 Solid electrolytes H01G11/54 takes precedence
• CPC Class Codes: H01M 10/0562 Solid materials
• CPC Class Codes: H01M 10/0565 Polymeric materials, e.g. gel-type or solid-type
• CPC Class Codes: H01M 10/36 Accumulators not provided for in groups H01M10/05-H01M10/34
• CPC Class Codes: H01M 2300/0071 Oxides
• CPC Class Codes: H01M 2300/0082 Organic polymers
• CPC Class Codes: H01M 2300/0091 in the form of mixtures
• CPC Class Codes: H01M 4/13 Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
• CPC Class Codes: H01M 4/48 of inorganic oxides or hydroxides
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors

Abstract

High electrical energy density storage devices are disclosed. The devices include electrochemical capacitors, electrolytic capacitors, hybrid electrochemical-electrolytic capacitors, secondary batteries and batcaps. Advantageously, the energy storage devices may employ core-shell protonated perovskite submicron or nano particles in composite films that have one or more shell coatings on a protonated perovskite core particle, proton bearing and proton conductive. The shells may be formed of proton barrier materials as well as of electrochemically active materials in various configurations.

Claims

1. A core-shell protonated material having a core material comprising a protonated compound having a perovskite crystal structure and at least one shell comprising a shell material in contact with the core material wherein the protonated compound has a proton concentration of at least about 0.01% by equivalent site occupation of ABO3 perovskite —

O—

oxygen site occupation in a perovskite oxide particle ceramic of the core-shell compound.

2. The core-shell protonated material of claim 1 wherein the protonated compound has a proton concentration of about 0.1% to about 70% by equivalent concentration of potential site occupation of ABO₃ perovskite —

O—

oxygen site occupation in a perovskite oxide particle ceramic of the core-shell submicron or nano particle.

3. The core-shell protonated material of claim 2 wherein the protonated compound is selected from the group consisting of PbTiO₃, BaTiO₃, (Sr,Ba)TiO₃, CaTiO₃, SrTiO₃, Na_0.5Bi_0.5TiO₃, Li_0.5Bi_0.5TiO₃, (Na,Ce)TiO₃, BaZrO3, Ba(Zr,Y)O₃, BaCeO₃, Yb doped SrCeO₃, Nd doped BaCeO₃, (Ag,Li)NbO₃, (K_0.5,Na_0.5)NbO₃, (AgLi)TaO₃, (AgLi)SbO₃, NaMgF₃, YbMn₂O₅ and mixtures thereof.

4. The core-shell protonated material of claim 2 wherein the shell material is selected from the group consisting of proton barrier materials, electrochemically active materials, and combinations thereof.

5. The core-shell protonated material of claim 4 wherein the core-shell material is capable of undergoing reversible charge separation.

6. The core-shell material of claim 4 wherein the shell material is a proton barrier material that conformally coats an outer surface of the core perovskite particle material.

7. The core-shell material of claim 4 wherein the shell includes a first shell material comprising a proton barrier material in contact with the core material and a second shell material comprising an electrochemically active shell material in contact with the proton barrier material.

8. The core-shell material of claim 4 wherein the shell includes a first shell material comprising electrochemically active material in contact with the core material, a second intermediate shell material comprising a proton barrier shell layer in contact with the first shell material, and an outer electrochemically active shell material in contact with the intermediate shell material.

9. The core-shell material of claim 4 wherein the shell material is a graded shell that varies from inner proton barrier to electrochemically active outer layer.

10. The core-shell material of claim 4 wherein the electrochemically active shell material is selected from the group consisting of aluminum hydroxide, calcium hydroxide, magnesium hydroxide and mixtures thereof.

11. The core-shell material of claim 10 wherein the proton barrier shell material is selected from the group consisting of Al₂O₃, SiO₂, CaO, Si₃N₄, AlN and mixtures thereof.

12. A composite proton conductive electrolyte suitable for use in a solid-state electrical energy device comprising a mixture of the core-shell material of claim 1 and a proton conductive ionomer.

13. The composite electrolyte of claim 12 wherein the protonated core shell perovskite particle material is present in the electrolyte film in an amount of about 70% or more by volume of the electrolyte.

14. The composite electrolyte of claim 12 wherein the ionomer comprises tetrafluoroethylene-perfluoro-3,6-dioxa-4-methyl-7-octenesulfonic acid copolymer.

15. The composite electrolyte of claim 12 further comprising an additive selected from the group consisting of polysulfone, polyethersulfone, polybenzimidazole, polyimide, polystyrene, polyethylene, polytrifluorostyrene, polyetheretherketone and mixtures thereof.

16. The composite electrolyte of claim 12 further comprising electronically insulating nanotubes selected from the group consisting of carbon nanotubes, aluminosilicate nanotubes, titania nanotubes, nitride nanotubes, oxide nanotubes and mixtures thereof.

17. The composite electrolyte of claim 12 further comprising an electronically insulating nanoporous material selected from the group consisting of zeolites, nanoporous sol gel dielectrics and mixtures thereof.

18. An electrical energy storage device comprising the core-shell protonated compound of claim 1.

19. The device of claim 18 further comprising the electrolyte of claim 10.

20. The device of claim 18 wherein the protonated compounds, prior to use in the device, are heated to about 50°

C. to about 450°

C. under an electric field of about 1E⁵V/M to about 400 E⁶V/M for about 1μ

sec to about 500000 sec to form a proton concentration gradient in the protonated perovskite core shell particles.

21. The device of claim 18 wherein the device is selected from the group consisting of electrochemical capacitors, electrolytic capacitors, hybrid electrochemical-electrolytic capacitors, secondary solid state batteries and batcaps.

22. The device of claim 21 wherein the device includes an anode, cathode and electrolyte.

23. The device of claim 21 wherein the electrochemical capacitor is a proton electrochemical capacitor comprising the electrolyte of claim 12.

24. The device of claim 18 wherein the device is a solid-state secondary cell comprising the electrolyte of claim 12.

25. A nanoparticle battery comprising the material of claim 5.

26. A thick film composition comprising the core-shell protonated material of claim 1 and an ionomer.

27. The thick film composition of claim 26 wherein the composition comprises about 10 vol. % to about 99.9 vol. % protonated perovskite particles based on the total volume of the composition.

28. A solid-state secondary cell comprising an anode, cathode and proton conducting electrolyte wherein the electrolyte comprises a mixture of core shell protonated material, proton conducting ionomer and oxide dielectric dispersed between particle boundaries of the core-shell protonated material wherein the core shell material comprise the core-shell material of claim 1.

29. The cell of claim 28 wherein the protonated core shell perovskite particles are present in the proton conducting electrolyte in an amount of about 1% to about 99%, the proton conductive ionomer is present in the proton conducting electrolyte in an amount of about 0.0% to about 20% and the oxide dielectric is present in the proton conducting electrolyte in an amount of about 0.0% to about 40%, where all amounts are based on total volume of the electrolyte.

30. The cell of claim 28 wherein the anode comprises a conductive metal and a proton conductive metal hydride.

31. The cell of claim 30 wherein the cathode comprises a metal containing compound selected from the group consisting of metal oxides of the formula MO, metal hydroxides of the formula MOH or mixtures thereof wherein in each of MO and MOH M is selected from the group consisting of Al, Ru, Mn, Ni, Ag, alloys thereof and mixtures thereof.

32. The cell of claim 30 wherein the metal hydride is aluminum hydride and the conductive metal is aluminum.