DISKLIKE CUTTING TOOL AND CUTTING DEVICE

• US 20100212470A1
• Filed: 10/16/2007
• Published: 08/26/2010
• Est. Priority Date: 10/17/2006
• Status: Abandoned Application

• Current Assignee: Kazumasa Ohnishi
• Original Assignee: Kazumasa Ohnishi
• Inventors: Ohnishi, Kazumasa
• Application Number:
  US12/445,988
• Publication Number:
  US 20100212470A1
• Time in Patent Office: Days
• US Class Current: 83/646
• CPC Class Codes: B23D 61/10 clamped between hubs; Clamping or aligning devices therefor
• CPC Class Codes: B24B 1/04 subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency polishing or abrading surfaces on work by means of tumbling apparatus B24B31/00, involving oscillating or vibrating containers B24B31/06; superfinishing surfaces on work, e.g. by means of abrading blocks reciprocating with high frequency, B24B35/00
• CPC Class Codes: B24D 5/12 Cut-off wheels
• CPC Class Codes: B26D 1/0006 Cutting members therefor
• CPC Class Codes: B26D 2001/0053 having a special cutting edge section or blade section
• CPC Class Codes: B26D 2001/006 the cutting blade having a special shape, e.g. a special outline, serrations
• CPC Class Codes: B26D 7/086 by vibrating, e.g. ultrasonically
• CPC Class Codes: B26D 7/2621 for circular cutters
• CPC Class Codes: B28D 5/022 by cutting with discs or wheels
• CPC Class Codes: H01L 21/67092 Apparatus for mechanical treatment or grinding or cutting, see the relevant groups in subclasses B24B or B28D
• CPC Class Codes: Y10T 83/8874 Uniplanar compound motion
• CPC Class Codes: Y10T 83/9403 Disc type
• CPC Class Codes: Y10T 83/9464 For rotary tool

Abstract

A disklike cutting tool (10) comprises a disklike cutting blade (12) having a circular hole (11) in the center, an annular supporting plate (19) arranged on the surface on each side of the blade (12) coaxially therewith and supporting/fixing the blade (12) at a position on the inner circumferential side of the outer circumferential edge of the blade, and a continuous annular ultrasonic vibrator (14) secured to the surface of the supporting plate (19) coaxially with the blade at a position on the outer circumferential side of the inner circumferential edge of the supporting plate (19). The supporting plate (19) has an ultrasonic reflection plane (16) consisting of the interface with a continuous or discontinuous annular air phase space extending in the thickness direction of the supporting plate (19) at a position on the inner circumferential side of the inner circumferential edge of the ultrasonic vibrator (14). The outer circumferential edge of the blade (12) can perform ultrasonic vibration with a large amplitude in the radial direction of the blade.

Claims

1. A cutting disc tool comprising a cutting disc blade having a circular hole at a center thereof, a support ring plate coaxially fixed onto at least one surface of the blade in an area inner than an outer periphery of the blade, and an ultrasonic vibrator in the form of a continuous or discontinuous ring, the ultrasonic vibrator being coaxially fixed onto a surface of the support plate or a surface of the blade in an area outer than an inner periphery of the support plate, wherein the support plate has an ultrasonic wave reflecting face extending in a thickness direction thereof, said reflecting face being an interface formed between the support plate and a continuous or discontinuous circular vacant space formed on the support plate in an area inner than an inner periphery of the ultrasonic vibrator.

2. The cutting disc tool of claim 1, wherein the circular vacant space comprises plural arcuate vacant spaces connected sequentially via a non-vacant area, said vacant spaces being formed coaxially on the support plate and extending in a thickness direction of the support.

3. The cutting disc tool of claim 2, wherein other arcuate vacant spaces are formed on the support along the non-vacant area on an inner periphery side of the support plate, said vacant spaces extending a thickness direction of the support plate, whereby forming an additional ultrasonic wave reflecting face.

4. The cutting disc tool of claim 1, wherein the circular vacant space comprises plural circular or polygonal vacant spaces connected sequentially via a non-vacant area, said vacant spaces being formed coaxially on the support plate and extending in a thickness direction of the support.

5. The cutting disc tool of claim 4, wherein other circular or polygonal vacant spaces are formed on the support along the non-vacant areas on an inner periphery side of the support plate, said vacant spaces extending a thickness direction of the support plate, whereby forming an additional ultrasonic wave reflecting face.

6. The cutting disc tool of claim 1, wherein the circular vacant space comprises plural vacant slits connected sequentially via non-vacant areas, said vacant slits being formed around an center axis of the support plate, slanting to a radial direction of the support plate, and extending in a thickness direction of the support.

7. The cutting disc tool of claim 1, wherein the circular vacant spaces are formed of circular porous material.

8. The cutting disc tool of claim 1, wherein the support has the ultrasonic wave reflecting face formed on a wall of a circular groove extending from one surface thereof exceeding a half of a thickness of the support plate and an additional ultrasonic wave reflecting face formed on a wall of a circular groove extending from another surface thereof exceeding a half of a thickness of the support plate.

9. The cutting disc tool of claim 1, wherein the ultrasonic vibrator comprises plural ultrasonic vibrator pieces arranged sequentially via a space and a vacant space is formed in the support plate under the former space.

10. A cutting machine comprising:

a cutting disc tool comprising a cutting disc blade having a circular hole at a center thereof, a support ring plate coaxially fixed onto at least one surface of the blade in an area inner than an outer periphery of the blade, and an ultrasonic vibrator in the form of a continuous or discontinuous ring, the ultrasonic vibrator being coaxially fixed onto a surface of the support plate or a surface of the blade in a area outer than an inner periphery of the support plate, wherein the support plate has an ultrasonic wave reflecting face extending in a thickness direction thereof, said reflecting face being interface formed between the support plate and a continuous or discontinuous circular vacant space formed on the support plate in an area inner than an inner periphery of the ultrasonic vibrator, and

a rotating shaft holding the cutting disc tool in a position inner than the ultrasonic wave reflecting face of the support plate.

11. A cutting disc tool comprising a cutting disc blade having a circular hole at a center thereof, a pair of support ring plates coaxially arranged in parallel to the blade with spaces, said support ring plates each having a protruded ring which holds the blade in an area inner than an outer periphery of the blade, and an ultrasonic vibrator in the form of a continuous or discontinuous ring, the ultrasonic vibrator being coaxially fixed onto a surface of the support plate in an area outer than an inner periphery of the support plate or onto a surface of the blade in an area outer than the protruded ring of the support plate, wherein the support plate has an ultrasonic wave reflecting face extending in a thickness direction thereof, said reflecting face being an interface formed between the support plate and a continuous or discontinuous circular vacant space formed on the support plate in an area inner than an inner periphery of the ultrasonic vibrator.

12. The cutting disc tool of claim 11, wherein the circular vacant space comprises plural arcuate vacant spaces connected sequentially via a non-vacant area, said vacant spaces being formed coaxially on the support plate and extending in a thickness direction of the support.

13. The cutting disc tool of claim 12, wherein other arcuate vacant spaces are formed on the support along the non-vacant area on an inner periphery side of the support plate, said vacant spaces extending a thickness direction of the support plate, whereby forming an additional ultrasonic wave reflecting face.

14. The cutting disc tool of claim 11, wherein the circular vacant space comprises plural circular or polygonal vacant spaces connected sequentially via a non-vacant area, said vacant spaces being formed coaxially on the support plate and extending in a thickness direction of the support.

15. The cutting disc tool of claim 14, wherein other circular or polygonal vacant spaces are formed on the support along the non-vacant areas on an inner periphery side of the support plate, said vacant spaces extending a thickness direction of the support plate, whereby forming an additional ultrasonic wave reflecting face.

16. The cutting disc tool of claim 11, wherein the circular vacant space comprises plural vacant slits connected sequentially via non-vacant areas, said vacant slits being formed around an center axis of the support plate, slanting to a radial direction of the support plate, and extending in a thickness direction of the support.

17. The cutting disc tool of claim 11, wherein the circular vacant space is formed of circular porous material.

18. The cutting disc tool of claim 11, wherein the support has the ultrasonic wave reflecting face formed on a wall of a circular groove extending from one surface thereof exceeding a half of a thickness of the support plate and an additional ultrasonic wave reflecting face formed on a wall of a circular groove extending from another surface thereof exceeding a half of a thickness of the support.

19. The cutting disc tool of claim 11, wherein the ultrasonic vibrator comprises plural ultrasonic vibrator pieces arranged sequentially via a space and a vacant space is formed in the support plate under the former space.

20. A cutting machine comprising:

a cutting disc tool comprising a cutting disc blade having a circular hole at a center thereof, a pair of support ring plates coaxially arranged in parallel to the blade with spaces, said support ring plates each having a protruded ring which holds the blade in an area inner than an outer periphery of the blade, and an ultrasonic vibrator in the form of a continuous or discontinuous ring, the ultrasonic vibrator being coaxially fixed onto a surface of the support plate in an area outer than an inner periphery of the support plate or onto a surface of the blade in an area outer than the protruded ring of the support plate, wherein the support plate has an ultrasonic wave reflecting face extending in a thickness direction thereof, said reflecting face being an interface formed between the support plate and a continuous or discontinuous circular vacant space formed on the support plate in an area inner than an inner periphery of the ultrasonic vibrator, and

a rotating shaft holding the cutting disc tool in a position inner than the ultrasonic wave reflecting face of the support plate.