SWITCH STRUCTURE ON SIDEWALL OF CIRCUIT BOARD FOR ELECTRONIC DEVICE AND MANUFACTURING METHOD OF THE CIRCUIT BOARD

• US 20100213040A1
• Filed: 07/08/2009
• Published: 08/26/2010
• Est. Priority Date: 02/20/2009
• Status: Active Grant

• Current Assignee: Wistron Corporation
• Original Assignee: Wistron Corporation
• Inventors: Yeh, Chih-Feng, Lee, Cheng-Ju, Hsia, Wen-Nan
• Granted Patent: US 8,207,461 B2
• Time in Patent Office: Days
• US Class Current: 200/243
• CPC Class Codes: H01H 1/5805 Connections to printed circuits for slide switches H01H15/005; for tumbler switches H01H23/006
• CPC Class Codes: H01H 13/10 Bases; Stationary contacts mounted thereon
• CPC Class Codes: H05K 2201/09145 Edge details
• CPC Class Codes: H05K 2201/0919 Exposing inner circuit layers or metal planes at the side edge of the PCB or at the walls of large holes shielding provided by an inner layer of PCB H05K2201/0723
• CPC Class Codes: H05K 2201/10053 Switch
• CPC Class Codes: H05K 2201/10446 Mounted on an edge soldering edge mounted components H05K3/3405; edge terminals H05K2201/1034
• CPC Class Codes: H05K 3/403 Edge contacts; Windows or holes in the substrate having plural connections on the walls thereof H05K3/4092 takes precedence
• CPC Class Codes: Y10T 29/49105 Switch making
• CPC Class Codes: Y10T 29/49124 On flat or curved insulated base, e.g., printed circuit, etc.

Abstract

A switch structure on the sidewall of a circuit board for an electronic device and manufacturing methods of the circuit board are provided. The switch structure includes a circuit board, a plurality of conductive portions, and a movable unit. The conductive portions are formed on a sidewall of the circuit board and electrically insulated from each other. The movable unit is disposed corresponding to the conductive portions to electrically connect or disconnect the plurality of conductive portions to achieve the switch function. The switch structure utilizes the structural design of the circuit board to reduce the space on the circuit board preserved for a circuit board switch.

Claims

1. A switch structure of an electronic device, comprising:

a circuit board including a sidewall;

a plurality of conductive portions formed on the sidewall; and

a movable unit including at least a conducting part and moving between a first position and a second position, wherein when the conducting part of the movable unit is at the first position, the plurality of conductive portions are electrically insulated from each other;

when the conducting part of the movable unit is at the second position, at least two of the plurality of conductive portions are electrically connected via the conducting part.

2. The switch structure of claim 1, wherein the conducting part includes a metal plate, when the movable unit is at the first position, the metal plate is electrically connected to one of the plurality of conductive portions, when the movable unit moves to the second position, the metal plate is deformed to cause the at least two of the plurality of conductive portions to be electrically connected.

3. The switch structure of claim 1, wherein the movable unit includes a body, the conducting part is a conductive surface on the body.

4. The switch structure of claim 1, wherein the movable unit includes a body, the conducting part is formed as a conductive element connected to the body.

5. The switch structure of claim 4, wherein the conductive element is a conductive layer coated on the body.

6. The switch structure of claim 4, wherein the conductive element is a metal plate attached to the body.

7. The switch structure of claim 1, wherein a groove is formed on the sidewall of the circuit board, the plurality of conductive portions are formed in the groove.

8. The switch structure of claim 7, wherein the movable unit includes a body, the conducting part includes a metal plate, the metal plate is disposed on the sidewall of the circuit board corresponding to the groove.

9. The switch structure of claim 7, further comprising a protrusion in the groove, the movable unit including a body having a recessed portion, wherein the recessed portion is shaped corresponding to the shape of the protrusion, the conducting part is disposed on the recessed portion.

10. The switch structure of claim 1, wherein the sidewall of the circuit board is formed with a flange, the plurality of conductive portions are formed on the flange.

11. The switch structure of claim 10, wherein the movable unit includes a body, the conducting part includes a metal plate, the metal plate is disposed on the sidewall of the circuit board corresponding to the flange.

12. The switch structure of claim 1, wherein the circuit board is composed of a plurality of circuit layers.

13. The switch structure of claim 12, wherein the plurality of conductive portions are respectively formed on at least one of the sidewalls of the plurality of circuit layers, and the plurality of the conductive portions are electrically isolated from each other.

14. The switch structure of claim 1, wherein the movable unit includes a body movably mounted on a housing, the conducting part is disposed in the housing corresponding to the plurality of conductive portions.

15. The switch structure of claim 14, wherein the body is made of a material selected from the group of metal, electrically conductive rubber, and graphite.

16. A method for manufacturing a circuit board, comprising:

stacking a first layer, a second layer, and a third layer to form a circuit board with the second layer sandwiched between the first layer and the third layer, wherein sidewalls of the first layer, the second layer, and the third layer jointly form a sidewall of the circuit board;

forming a first conductive portion and a third conductive portion on the sidewalls of the first conductive portion and the third conductive portion, respectively; and

adjusting the circuit board, so that the first conductive portion and the third conductive portion is selectively electrically connected and disconnected.

17. The method of claim 16, wherein the step of adjusting the circuit board comprises providing a movable unit including a conducting part, so that when the conducting part of the movable unit is at a first position, the first conductive portion and the third conductive portion are electrically disconnected, when the conducting part of the movable unit is at a second position, the first conductive portion and the third conductive portion are electrically connected via the conducting part.

18. The method of claim 17, wherein the movable unit includes a body, the conducting part includes a metal plate, the method further comprises electrically connecting the metal plate to one of the first conductive portion and the third conductive portion, so that when the movable unit moves to the second position, the metal plate is deformed to cause the first conductive portion and the third conductive portion to become electrically connected.

19. The method of claim 16, wherein the step of forming the first conductive portion and the third conductive portion comprises:

forming at least a groove on the sidewall of the circuit board; and

forming the first conductive portion and the third conductive portion in the groove.

20. The switch structure of claim 19, wherein the first conductive portion and the third conductive portion are respectively formed on at least one of the sidewalls of the first layer and the third layer in the groove and electrically isolated from each other.

21. The method of claim 19, wherein the step of forming the first conductive portion and the third conductive portion comprises:

forming a metal coating on the groove of the circuit board; and

removing a portion of the metal coating to form the first conductive portion and the third conductive portion.

22. The method of claim 19, wherein the step of forming the groove on the sidewall of the circuit board comprises forming a recess on each of the sidewalls of the first layer and the third layer.

23. The method of claim 22, wherein the step of forming the recess on each of the sidewalls of the first layer and the third layer is performed before or after the step of stacking.

24. The method of claim 22, wherein the step of forming the first conductive portion and the third conductive portion comprises:

forming a metal coating on the sidewall of the circuit board; and

removing a portion of the metal coating to remain a portion of the metal coating in the recesses, so as to form the first conductive portion and the third conductive portion.

25. The method of claim 19, wherein the step of forming the groove further comprises remaining a protrusion in the groove, the step of adjusting the circuit board comprises providing a movable unit, the movable unit includes a body and a conducting part, the method further comprises forming a recessed portion on the body, so that the recessed portion is shaped corresponding to the shape of the protrusion, when the conducting part of the movable unit is at a first position, the first conductive portion and the third conductive portion are electrically disconnected from each other;

when the conducting part of the movable unit is at a second position, the first conductive portion and the third conductive portion are electrically connected via the conducting part.

26. The method of claim 16, wherein the step of forming the first conductive portion and the third conductive portion comprises:

forming at least a flange on the sidewall of the circuit board; and

forming the first conductive portion and the third conductive portion on the flange.

27. The switch structure of claim 19, wherein the first and third conductive portions are respectively formed on at least one of the sidewalls of the first layer and the third layer on the flange and electrically isolated from each other.

28. The method of claim 26, wherein the step of forming the first conductive portion and the third conductive portion comprises:

forming a metal coating on the flange of the circuit board; and

removing a portion of the metal coating to form the first conductive portion and the third conductive portion.

29. The method of claim 26, wherein the step of forming the flange on the sidewall of the circuit board comprises forming a protrusion on each of the sidewalls of the first layer and the third layer.

30. The method of claim 29, wherein the step of forming the protrusion on each of the sidewalls of the first layer and the third layer is performed before or after the step of stacking.

31. The method of claim 28, wherein the method of removing the metal coating comprises laser engraving, chemical etching, or mechanical cutting.