POWER SUPPLY SYSTEM, VEHICLE PROVIDED WITH THE SAME AND CONTROL METHOD OF POWER SUPPLY SYSTEM

• US 20100217466A1
• Filed: 07/31/2008
• Published: 08/26/2010
• Est. Priority Date: 08/10/2007
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Ichikawa, Shinji
• Granted Patent: US 8,655,524 B2
• Time in Patent Office: Days
• US Class Current: 701/22
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60L 2240/80 Time limits
• CPC Class Codes: B60L 50/16 with provision for separate direct mechanical propulsion
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/20 having different nominal voltages
• CPC Class Codes: B60L 58/24 for controlling the temperature of batteries
• CPC Class Codes: B60W 10/26 for electrical energy, e.g. batteries or capacitors
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 20/13 in order to stay within battery power input or output limits; in order to prevent overcharging or battery depletion
• CPC Class Codes: B60W 2510/244 Charge state
• CPC Class Codes: B60W 2510/246 Temperature
• CPC Class Codes: B60W 2520/10 Longitudinal speed
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Abstract

A power supply system includes power storage units formed of battery assemblies, respectively, converters corresponding to the power storage units, respectively, and a charger receiving an electric power from an external power supply for externally charging the power storage units. An ECU estimates an SOC of each power storage unit based on the SOC of a battery block of the smallest SOC in the power storage unit. When the power storage unit attains a state allowing charging by the external power supply, the ECU controls the corresponding converter to charge the power storage unit with the charge current supplied from the charger, and derives, for each power storage unit, a charge-allowed power based on the SOC of the battery block of the largest SOC. When a total value of the derived charge-allowed powers of the respective power storage units is equal to or smaller than an actual value of the supply power supplied from the external power supply, the ECU ends the external charging of the power storage units.

Claims

1. A power supply system comprising:

a plurality of power storage mechanisms allowing charging and discharging;

a charger for receiving a power from an external power supply and externally charging said plurality of power storage mechanisms;

a state-estimating unit for estimating a remaining capacity of each of said plurality of power storage mechanisms; and

a control unit for controlling the charging of said plurality of power storage mechanisms, wherein

said control unit includes;

a charging unit for charging said plurality of power storage mechanisms with a charge current supplied from said charger when said plurality of power storage mechanisms attain a state allowing the charging by the external power supply,

a charge-allowed power deriving unit for deriving a charge-allowed power of each of said plurality of power storage mechanisms based on the estimated remaining capacity while said plurality of power storage mechanisms are being externally charged,

a first determining unit for determining a relationship in magnitude between a charge-allowed power total value being a total value of the derived charge-allowed powers of the respective power storage mechanisms and a predetermined preset value, and

a charge ending unit for ending the external charging of said plurality of power storage mechanisms when said first determining unit determines that said charge-allowed power total value is equal to or smaller than said predetermined value.

2. The power supply system according to claim 1, wherein

said first determining unit sets said preset value to an actual value of the power supplied from the external power supply.

3. The power supply system according to claim 1, wherein

each of said plurality of power storage mechanisms is formed of a plurality of chargeable and dischargeable power storage units connected in series,

said state-estimating unit estimates the remaining capacity of each of said plurality of power storage units, and

said charge-allowed power deriving unit derives the charge-allowed power of the corresponding power storage mechanism based on the remaining capacity of the power storage unit exhibiting the maximum estimated remaining capacity.

4. The power supply system according to claim 1, wherein

said state-estimating unit resets the remaining capacity of each of said plurality of power storage mechanisms to a reference value based on the voltage value of the corresponding power storage mechanism when said plurality of power storage mechanisms attain the state allowing the charging by the external power supply.

5. The power supply system according to claim 1, further comprising:

a power storage mechanism temperature obtaining unit for obtaining a temperature of each of said plurality of power storage mechanisms, and obtaining a rise temperature of each of said plurality of power storage mechanisms based on the temperature of the corresponding one of said plurality of power storage mechanisms; and

a power storage mechanism voltage value obtaining unit for obtaining the voltage value of each of said plurality of power storage mechanisms, wherein

said control unit further includes;

a second determining unit for setting the remaining capacity target value of said plurality of power storage mechanisms based on the obtained temperature of each of said plurality of power storage mechanisms, and determining whether the estimated remaining capacity of each of said plurality of power storage mechanisms has reached said remaining capacitance target value or not,

a third determining unit for determining whether the obtained temperature of each of said plurality of power storage mechanisms has reached a predetermined allowed upper-limit temperature or not,

a fourth determining unit for determining whether the obtained rise temperature of each of said plurality of power storage mechanisms is equal to or larger than a predetermined reference value or not,

a fifth determining unit for determining whether the obtained voltage value of each of said plurality of power storage mechanisms has reached a predetermined upper-limit voltage value or not, and

a sixth determining unit for calculating an estimated full-charge time required for completing the external charging of said plurality of power storage mechanisms, based on a difference between the estimated remaining capacity of each of said plurality of power storage mechanisms and the fully charged state, and determining whether an execution time of the external charging has reached said estimated full-charge time or not, and

said charge ending unit ends the external charging of said plurality of power storage mechanisms, in response to satisfaction of one of such conditions that said first determining unit determines that said total value of the charge-allowed powers is equal to or smaller than said predetermined value, that said second determining unit determines that the remaining capacity of one of said plurality of power storage mechanisms has reached said remaining capacity target value, that said third determining unit determines that the temperature of one of said plurality of power storage mechanisms has reached said predetermined allowed upper-limit temperature, that said fourth determining unit determines that the rise temperature of one of said plurality of power storage mechanisms is equal to or larger than said predetermined reference value, that said fifth determining unit determines that the voltage value of one of said plurality of power storage mechanisms has reached said predetermined upper-limit voltage value, and that said sixth determining unit determines that the execution time of the external charging of one of said plurality of power storage mechanisms has reached said estimated full-charge time.

6. The power supply system according to claim 5, wherein

said state estimating unit resets the remaining capacity of each of said plurality of power storage mechanisms based on the voltage value of corresponding one of said plurality of power storage mechanisms when said plurality of power storage mechanisms attain the state allowing the charging by the external power supply, and

said sixth determining unit estimates said estimated full-charge time based on a difference between the estimated remaining capacitance of each of said plurality of power storage mechanisms and the full-charge state, after said state estimating unit resets the remaining capacitance of each of said plurality of power storage mechanisms to said reference value.

7. The power supply system according to claim 5, wherein

each of said plurality of power storage mechanisms is formed of a plurality of chargeable and dischargeable power storage units connected in series, and

when said power storage mechanism temperature obtaining unit obtains the temperature of each of the power storage units in each of said plurality of power storage mechanisms, said power storage mechanism temperature obtaining unit outputs the temperature of the power storage unit deviating from a predetermined temperature range to the largest extent as a representative value of the temperature of the corresponding power storage mechanism.

8. The power supply system according to claim 1, further comprising:

a plurality of voltage converting units corresponding to said plurality of power storage mechanisms, respectively; and

a power line pair connected to said plurality of voltage converting units arranged in parallel with each other, wherein

when said plurality of power storage mechanisms attain the state allowing the charging by the external power supply, said charging unit controls the corresponding voltage converting unit to charge said plurality of power storage mechanisms with the charge current supplied from said charger.

9. A vehicle comprising:

a power supply system according to claim 1; and

a drive power generating unit receiving an electric power from said power supply system and generating a drive power.

18. The power supply system according to claim 1, wherein

said plurality of power storage mechanisms are connected in parallel to said charger.

10. A control method of a power supply system, wherein

said power supply system includes:

a plurality of power storage mechanisms allowing charging and discharging,

a charger for receiving a power from an external power supply and externally charging said plurality of power storage mechanisms, and

a state-estimating unit for estimating a remaining capacity of each of said plurality of power storage mechanisms; and

said control method comprises the steps of;

charging said plurality of power storage mechanisms with a charge current supplied from said charger when said plurality of power storage mechanisms attain a state allowing the charging by the external power supply;

deriving a charge-allowed power of each of said plurality of power storage mechanisms based on the estimated remaining capacity while said plurality of power storage mechanisms are being externally charged;

determining a relationship in magnitude between a charge-allowed power total value being a total value of the derived charge-allowed powers of the respective power storage mechanisms and a predetermined preset value; and

ending the external charging of said plurality of power storage mechanisms when said determining step determines that said charge-allowed power total value is equal to or smaller than said predetermined value.

11. The control method of the power supply system according to claim 10, wherein

said determining step sets said preset value to an actual value of the power supplied from the external power supply.

12. The control method of the power supply system according to claim 10, wherein

each of said plurality of power storage mechanisms is formed of a plurality of chargeable and dischargeable power storage units connected in series,

said state-estimating unit estimates the remaining capacity of each of said plurality of power storage units, and

said step of deriving said charge-allowed power derives the charge-allowed power of the corresponding power storage mechanism based on the remaining capacity of the power storage unit exhibiting the maximum estimated remaining capacity.

13. The control method of the power supply system according to claim 10, wherein

said state-estimating unit resets the remaining capacity of each of said plurality of power storage mechanisms to a reference value based on the voltage value of the corresponding power storage mechanism when said plurality of power storage mechanisms attain the state allowing the charging by the external power supply.

14. The control method of the power supply system according to claim 10, wherein

said power supply system further includes:

a power storage mechanism temperature obtaining unit for obtaining a temperature of each of said plurality of power storage mechanisms, and obtaining a rise temperature of each of said plurality of power storage mechanisms based on the temperature of the corresponding one of said plurality of power storage mechanisms, and

a power storage mechanism voltage value obtaining unit for obtaining the voltage value of each of said plurality of power storage mechanisms;

said control method further includes the steps of;

setting the remaining capacity target value of said plurality of power storage mechanisms based on the obtained temperature of each of said plurality of power storage mechanisms, and determining whether the estimated remaining capacity of each of said plurality of power storage mechanisms has reached said remaining capacitance target value or not;

determining whether the obtained temperature of each of said plurality of power storage mechanisms has reached a predetermined allowed upper-limit temperature or not;

determining whether the obtained rise temperature of each of said plurality of power storage mechanisms is equal to or larger than a predetermined reference value or not;

determining whether the obtained voltage value of each of said plurality of power storage mechanisms has reached a predetermined upper-limit voltage value or not; and

calculating an estimated full-charge time required for completing the external charging of said plurality of power storage mechanisms, based on a difference between the estimated remaining capacity of each of said plurality of power storage mechanisms and the fully charged state, and determining whether an execution time of the external charging has reached said estimated full-charge time or not; and

said step of ending said external charging ends the external charging of said plurality of power storage mechanisms, in response to satisfaction of one of such conditions that it is determined that said total value of the charge-allowed powers is equal to or smaller than said predetermined value, that it is determined that the remaining capacity of one of said plurality of power storage mechanisms has reached said remaining capacity target value, that it is determined that the temperature of one of said plurality of power storage mechanisms has reached said predetermined allowed upper-limit temperature, that it is determined that the rise temperature of one of said plurality of power storage mechanisms is equal to or larger than said predetermined reference value, that it is determined that the voltage value of one of said plurality of power storage mechanisms has reached said predetermined upper-limit voltage value, and that it is determined that the execution time of the external charging of one of said plurality of power storage mechanisms has reached said estimated full-charge time.

15. The control method of the power supply system according to claim 14, wherein

said state estimating unit resets the remaining capacity of each of said plurality of power storage mechanisms based on the voltage value of corresponding one of said plurality of power storage mechanisms when said plurality of power storage mechanisms attain the state allowing the charging by the external power supply, and

said step of determining whether the execution time of the external charging has reached said estimated full-charge time or not estimates said estimated full-charge time based on a difference between the estimated remaining capacitance of each of said plurality of power storage mechanisms and the full-charge state, after said state estimating unit resets the remaining capacitance of each of said plurality of power storage mechanisms to said reference value.

16. The control method of the power supply system according to claim 14, wherein

each of said plurality of power storage mechanisms is formed of a plurality of chargeable and dischargeable power storage units connected in series, and

when said power storage mechanism temperature obtaining unit obtains the temperature of each of the power storage units in each of said plurality of power storage mechanisms, said power storage mechanism temperature obtaining unit outputs the temperature of the power storage unit deviating from a predetermined temperature range to the largest extent as a representative value of the temperature of the corresponding power storage mechanism.

17. The control method of the power supply system according to claim 10, wherein

said power supply system further includes:

a plurality of voltage converting units corresponding to said plurality of power storage mechanisms, respectively; and

a power line pair connected to said plurality of voltage converting units arranged in parallel with each other, wherein

when said plurality of power storage mechanisms attain the state allowing the charging by the external power supply, said step of charging controls the corresponding voltage converting unit to charge said plurality of power storage mechanisms with the charge current supplied from said charger.

19. The control method of the power supply system according to claim 10, wherein

said plurality of power storage mechanisms are connected in parallel to said charger.