PROXIMITY SENSOR

• US 20100225332A1
• Filed: 09/19/2008
• Published: 09/09/2010
• Est. Priority Date: 09/20/2007
• Status: Active Grant

• Current Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Original Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Inventors: Kasano, Fumihiro, Tawaratsumida, Sukoya, Okada, Kunitaka, Niwa, Masahisa
• Granted Patent: US 8,432,169 B2
• Time in Patent Office: Days
• US Class Current: 324/652
• CPC Class Codes: H03K 17/9502 Measures for increasing reliability
• CPC Class Codes: H03K 17/9547 with variable amplitude

Abstract

A proximity sensor has an oscillation circuit, an amplitude measurement circuit, a control circuit and a signal processing circuit. The oscillation circuit has an LC resonant circuit and an oscillation control circuit that is configured to supply an electric current to the LC resonant circuit to generate oscillating voltage across the LC resonant circuit. The amplitude measurement circuit is configured to produce an amplitude signal corresponding to the amplitude of the oscillating voltage. The control circuit is configured to set the negative conductance of the oscillation control circuit to a critical value by which the LC resonant circuit can oscillate based on the amplitude signal. The signal processing circuit is configured to produce a distance signal corresponding to the distance between an object and the sensing coil based on a parameter associated with the negative conductance.

Claims

1. A proximity sensor, comprising:

an oscillation circuit having an LC resonant circuit and an oscillation control circuit, the LC resonant circuit including a sensing coil and a capacitor, the oscillation control circuit being configured to supply an electric current to the LC resonant circuit to generate oscillating voltage across the LC resonant circuit, a frequency of the oscillating voltage being decided by circuit parameters of the LC resonant circuit; and

an amplitude measurement circuit configured to produce an amplitude signal corresponding to amplitude of said oscillating voltage;

wherein the proximity sensor further comprises;

a control circuit configured to set negative conductance of the oscillation control circuit to a critical value by which the LC resonant circuit can oscillate, based on the amplitude signal; and

a signal processing circuit configured to produce a distance signal corresponding to the distance between an object and the sensing coil based on a parameter relevant to said negative conductance, the object changing impedance of the sensing coil by approaching the LC resonant circuit.

2. The proximity sensor of claim 1, wherein the oscillation control circuit comprising:

a current generation circuit which has first and second output terminals and is configured to generate an electric current between the first and second output terminals, said electric current corresponding to the oscillating voltage generated across the LC resonant circuit;

a feedback circuit connected with the first output terminal of the current generation circuit, the feedback circuit being configured to produce a feedback current in response to the electric current generated with the current generation circuit to supply the feedback current to the LC resonant circuit; and

a variable resistor circuit which comprises a variable resistor located between the second output terminal of the current generation circuit and ground, the variable resistor circuit being configured to adjust magnitude of the electrical current generated with the current generation circuit,

wherein the control circuit is configured to set a resistance value of the variable resistor circuit through the variable resistor so that the negative conductance of the oscillation control circuit is said critical value,

wherein the signal processing circuit is configured to produce said distance signal based on the resistance value of the variable resistor circuit.

3. The proximity sensor of claim 1, wherein the oscillation control circuit comprising:

a current generation circuit which has first and second output terminals and is configured to generate an electric current between the first and second output terminals, said electric current corresponding to the oscillating voltage generated across the LC resonant circuit; and

a feedback circuit configured to produce a feedback current in response to the electric current generated with the current generation circuit to supply the feedback current to the LC resonant circuit,

wherein the feedback circuit comprises a variable resistor circuit that comprises a variable resistor and is configured to adjust the magnitude of the feedback current with respect to the magnitude of the electric current generated with the current generation circuit,

wherein the control circuit is configured to set a resistance value of the variable resistor circuit through the variable resistor so that the negative conductance of the oscillation control circuit is said critical value,

wherein the signal processing circuit is configured to produce said distance signal based on the resistance value of the variable resistor circuit.

4. The proximity sensor of claim 1, wherein the oscillation control circuit comprising:

a current generation circuit comprising an amplifying circuit and a VI conversion circuit, the amplifying circuit being configured to amplify the oscillating voltage generated across the LC resonant circuit, the VI conversion circuit being configured to generate an electric current corresponding to the oscillating voltage amplified through the amplifying circuit; and

a feedback circuit configured to produce a feedback current in response to the electric current generated with the current generation circuit to supply the feedback current to the LC resonant circuit,

wherein the amplifying circuit comprises a variable resistor for adjusting a gain of the oscillating voltage,

wherein the control circuit is configured to set a resistance value of the variable resistor circuit through the variable resistor so that the negative conductance of the oscillation control circuit is said critical value,

wherein the signal processing circuit is configured to produce said distance signal based on the resistance value of the variable resistor circuit.

5. The proximity sensor of any one of claims 2-4, wherein the variable resistor circuit is a series or parallel circuit of at least one fixed resistor and at least one variable resistor.

6. The proximity sensor of any one of claims 2-4,

wherein the variable resistor is a digital potentiometer capable of setting its own resistance value by a digital code,

wherein the control circuit is configured to supply the variable resistor and the signal processing circuit with the digital code that defines the resistance value of the variable resistor for setting the negative conductance of the oscillation control circuit to said critical value,

wherein the signal processing circuit is configured to produce said distance signal based on the digital code supplied from the control circuit.

7. The proximity sensor of claim 6,

wherein the amplitude measurement circuit comprises a former circuit and a latter circuit,

the former circuit being configured to measure amplitude of the oscillating voltage generated across the LC resonant circuit to produce an analog signal corresponding to the amplitude,

the latter circuit being an A/D convertor configured to convert the analog signal into a digital signal to supply the digital signal to the control circuit,

wherein the control circuit is configured to produce the digital code from the digital signal.

8. The proximity sensor of claim 6, wherein

the control circuit comprises a comparison circuit configured to compare the amplitude signal with a threshold,

the control circuit being configured to decide whether or not to change the resistance value of the digital potentiometer base on a comparison result of the comparison circuit to increase or decrease the digital code one by one when changing the resistance value.

9. The proximity sensor of claim 6, wherein the control circuit comprises a timing circuit configured to generate a signal having a frequency for defining an output timing of a digital code, the frequency for defining an output timing being lower than that of the oscillating signal.

10. The proximity sensor of claim 6, wherein the signal processing circuit comprises an output adjustment circuit configured to add at least one of an offset and a gain to the digital code supplied from the control circuit.

11. The proximity sensor of claim 10, wherein each of the offset and the gain is variable.

12. The proximity sensor of claim 1,

wherein the control circuit is configured to produce a digital code for setting negative conductance of the oscillation control circuit to said critical value,

wherein the oscillation control circuit comprises a current control circuit configured to function as a D/A converter which generates an electric current corresponding to the digital code,

the oscillation control circuit being configured to supply the LC resonant circuit with a feedback current proportionate to the electric current generated through the current control circuit,

wherein the signal processing circuit is configured to produce said distance signal based on the digital code produced through the control circuit.

13. The proximity sensor of claim 12,

wherein the current control circuit includes an input transistor and a plurality of output transistors constituting a current mirror circuit, as well as a plurality switches,

the input transistor and the plurality of output transistors being connected with a reference supply,

each of the plurality of output transistors producing a mirror current in response to a reference current corresponding to the oscillating voltage which is supplied to the input transistor and generated across the LC resonant circuit, the mirror current being proportionate to the reference current,

wherein the plurality switches is controlled based on the digital code, and controlled based on the digital code and is configured, if at least a mirror current is obtained from the plurality of output transistors, to produce the feedback circuit from the at least a mirror current.

14. The proximity sensor of claim 13, wherein each of the plurality switches is connected between a corresponding output transistor and the input transistor, or between the corresponding output transistor and the reference supply.

15. The proximity sensor of claim 13, wherein each of the plurality switches is configured to draw the reference current produced through a corresponding output transistor out of the feedback current.

16. The proximity sensor of claim 13, wherein at lease one of the output transistors is different in transistor size from the other output transistors.

17. The proximity sensor of claim 13, wherein the current mirror circuit includes a plurality of resistance circuits for limiting mirror currents,

the plurality of resistance circuits being connected between the plurality of output transistors and the reference supply, respectively,

a resistance value of at least one of the resistance circuits being different from each resistance value of the other resistance circuits.

18. The proximity sensor of claim 17, wherein the plurality of the switches are connected between the plurality of resistance circuits and the reference supply, respectively.

19. The proximity sensor of claim 12,

wherein the plurality of switches are related to a plurality of bits of the digital code, respectively,

each of the switches being controlled by means of its own related bit value,

wherein a ratio of a mirror current produced through each of the output transistors to the reference current is given by

2(n−

1),

where the reference current is a mirror current corresponding to a first bit value in the digital code, and n is ordinal number of each bit in the digital code.

20. The proximity sensor of claim 13, wherein the output transistors respectively corresponding to the switches include at least an output transistor for offset, which is connected with the reference supply and constantly produces a mirror current proportionate in magnitude to the reference current.

21. The proximity sensor of claim 12,

wherein the oscillation control circuit comprises a feedback circuit having an input transistor and an output transistor constituting a current mirror circuit, the input transistor and the output transistor being connected with the reference supply, the output transistor producing a mirror current in response to a reference current that is an electric current from the current control circuit, said mirror current being the feedback current and proportionate in magnitude to the reference current,

wherein the current control circuit comprises:

a plurality of amplifying circuits each of which is configured to produce an amplification current in response to the oscillating voltage generated across the LC resonant circuit; and

a plurality of switches which are controlled based on the digital code and configured, if at least an amplification current is obtained from the plurality of amplifying circuits, to produce the reference current from the at least an amplification current.

22. The proximity sensor of claim 21,

wherein the oscillation control circuit comprises a level shift circuit configured to perform level shift of said oscillating voltage,

wherein each of the amplifying circuits comprises an amplifying transistor which has a pair of controlled electrodes, and a control electrode for controlling an energization amount between the controlled electrodes, the controlled electrodes being electrically connected to the input transistor and the side of reference potential, respectively, the control electrode being electrically connected with the output of the level shift circuit,

wherein the plurality of switches are respectively connected between the reference potential and the amplifying transistors, or between the output of the level shift circuit and the control electrodes of the amplifying transistors.

23. The proximity sensor of claim 21, wherein each of the switches is configured to draw an amplification current produced through a corresponding amplifying circuit out of the reference current.

24. The proximity sensor of claim 21,

wherein the oscillation control circuit comprises a level shift circuit configured to perform level shift of said oscillating voltage,

wherein each of the amplifying circuits comprises an amplifying transistor and a resistance circuit for limiting an amplification current,

the amplifying transistor having a pair of controlled electrodes, and a control electrode for controlling an energization amount between the controlled electrodes, the controlled electrodes being electrically connected to the input transistor and the side of reference potential, respectively, the control electrode being electrically connected with the output of the level shift circuit, the resistance circuit being connected between the amplifying transistor and the reference potential,

wherein at least a resistance circuit of the amplifying circuits is different in resistance value from the other resistance circuits.

25. The proximity sensor of claim 24,

wherein the plurality of switches are related to a plurality of bits of the digital code, respectively,

each of the switches being controlled by means of its own related bit value,

wherein a ratio of an amplification current produced through each of the amplifying transistors to the reference amplification current is given by

2(n−

1),

where the reference amplification current is an amplification current corresponding to a first bit value in the digital code, and n is ordinal number of each bit in the digital code.

26. The proximity sensor of claim 21, wherein the amplifying circuits respectively corresponding to the plurality of switches include an amplifying circuit for offset configured to supply the input transistor with an amplification current in response to the oscillating voltage generated across the LC resonant circuit.

27. The proximity sensor of claim 12,

wherein the amplitude measurement circuit comprises a former circuit and a latter circuit,

the former circuit being configured to measure amplitude of the oscillating voltage generated across the LC resonant circuit to produce an analog signal corresponding to the amplitude,

the latter circuit being an A/D convertor configured to convert the analog signal into a digital signal to supply the digital signal to the control signal.

28. The proximity sensor of claim 12,

wherein the current control circuit is configured to monotonically increase the electric current generated with the current control circuit in response to the digital code,

wherein the control circuit comprises:

a comparison circuit configured to determine whether or not the amplitude signal exceeds a threshold; and

an arithmetic processing circuit configured to change the digital code if the amplitude signal exceeds the threshold and also to keep the digital code if the amplitude signal does not exceed the threshold,

wherein the arithmetic processing circuit adds or subtracts 1 to or from the least significant bit of the digital code when changing the digital code.

29. The proximity sensor of claim 12,

wherein the current control circuit is configured to monotonically increase the electric current generated with the current control circuit in response to the digital code,

wherein the control circuit comprises a comparison circuit and an arithmetic processing circuit,

the comparison circuit having an upper limit threshold and a lower limit threshold with respect to the amplitude signal,

the comparison circuit being configured to determine that the amplitude signal exceeds the upper limit threshold, falls below the lower limit threshold or exists between the thresholds,

the arithmetic processing circuit being configured:

to decrease the digital code if the amplitude signal exceeds the upper limit threshold;

to increase the digital code if the amplitude signal falls below the lower limit threshold;

or to keep the digital code if the amplitude signal exists between the thresholds,

the arithmetic processing circuit being configured;

to subtract 1 from the least significant bit of the digital code when decreasing the digital code; and

to add 1 to the least significant bit of the digital code when increasing the digital code.

30. The proximity sensor of claim 12, wherein the control circuit comprises a timing circuit configured to generate a signal, for defining a timing by which the digital code is supplied to the current control circuit, based on a specified frequency lower than that of the oscillating signal.

31. The proximity sensor of claim 12, wherein the signal processing circuit is configured to perform at least one of an offset processing for adding a specified addition value to the digital code and a gain processing for multiplying the digital code by a specified multiplication value.

32. The proximity sensor of claim 31, wherein the addition value and the multiplication value are variable.

33. The proximity sensor of claim 1,

wherein the oscillation control circuit comprises:

a current generation circuit configured to produce an electric current corresponding to the oscillation voltage generated across the LC resonant circuit; and

a feedback circuit configured to supply the LC resonant circuit with a feedback current according to magnitude of the electric current generated with the current generation circuit,

wherein the oscillation control circuit and the control circuit comprise a resistance circuit and a PWM control circuit, respectively,

the resistance circuit having a plurality of resistors, and a semiconductor switching device connected in series or parallel to any resistor of the plurality of resistors, the resistance circuit being configured to adjust magnitude of the electric current produced with the current generation circuit by adjusting a resistance value of the resistance circuit through the semiconductor switching device,

the PWM control circuit being configured;

to set a duty ratio of a PWM signal so that the negative conductance of the oscillation control circuit is said critical value; and

to supply the PWM signal to the semiconductor switching device to turn the semiconductor switching device on and off by PWM control,

wherein the signal processing circuit is configured to produce said distance signal based on an electric signal relevant to the duty ratio.

34. The proximity sensor of claim 33, wherein the PWM signal has a frequency at least three times higher than the oscillating signal.

35. The proximity sensor of claim 33,

wherein the PWM control circuit is configured to supply said PWM signal to the semiconductor switching device and the signal processing circuit,

wherein the signal processing circuit is configured to produce the distance signal by setting the PWM signal from the PWM control circuit for the distance signal.

36. The proximity sensor of claim 33,

wherein the PWM control circuit is configured to supply said PWM signal to the semiconductor switching device and the signal processing circuit,

wherein the signal processing circuit is configured to convert the PWM signal from the PWM control circuit into a signal having an electrical potential corresponding a duty ratio of the PWM signal to produce the distance signal.

37. The proximity sensor of claim 33, wherein the semiconductor switching device is used as a resistor of the resistance circuit.

38. The proximity sensor of claim 33,

wherein the negative conductance set to said critical value corresponds to:

the maximal value of conductance of the sensing coil in a variability region of distance between the object and the sensing coil when the duty ratio is 100%; and

the minimum value of conductance of the sensing coil in a variability region of distance between the object and the sensing coil when the duty ratio is 0%

39. The proximity sensor of claim 33,

wherein the amplitude measurement circuit is configured to produce an analog signal corresponding to amplitude of the oscillating voltage generated across the LC resonant circuit,

wherein the PWM control circuit comprises an A/D converter configured to convert the analog signal into a digital signal to generate a digital code, the PWM control circuit being configured to set said duty ratio based on the digital code.

40. The proximity sensor of claim 33,

wherein the PWM control circuit comprises a comparison circuit, a digital code setting circuit and a duty ratio setting circuit,

the comparison circuit being configured to determine whether or not the amplitude signal exceeds a threshold,

the digital code setting circuit is configured to adjust the digital code by:

adding 1 to the least significant bit of the digital code if the amplitude signal exceeds the threshold; and

also

subtracting 1 from the least significant bit of the digital code if the amplitude signal falls below the threshold,

the duty ratio setting circuit being configured to monotonically increase said duty ratio in response to the digital code adjusted by the digital code setting circuit.

41. The proximity sensor of claim 33,

wherein the PWM control circuit comprises a comparison circuit, a digital code setting circuit and a duty ratio setting circuit,

the comparison circuit having an upper limit threshold and a lower limit threshold with respect to the amplitude signal,

the comparison circuit being configured to determine that the amplitude signal exceeds the upper limit threshold, falls below the lower limit threshold or exists between the thresholds,

the digital code setting circuit is configured to adjust the digital code by:

adding 1 to the least significant bit of the digital code if the amplitude signal exceeds the upper limit threshold;

subtracting 1 from the least significant bit of the digital code if the amplitude signal falls below the lower limit threshold;

or

keeping the digital code if the amplitude signal exists between the thresholds,

the duty ratio setting circuit being configured to monotonically increase said duty ratio in response to the digital code adjusted by the digital code setting circuit.

42. The proximity sensor of claim 33, wherein the PWM control circuit comprises:

an amplifying circuit configured to amplify the amplitude signal;

a triangular wave generating circuit configured to generate triangular wave pulses; and

a comparison circuit configured to compare the amplitude signal with triangular wave pulses to thereby produce a PWM signal of which pulse width is adjusted in a period of time during which a level of the amplitude signal exceeds a level of the triangular wave pulses.

43. The proximity sensor of claim 39, wherein the signal processing circuit is configured to perform at least one of an offset processing for adding a specified addition value to the digital code and a gain processing for multiplying the digital code by a specified multiplication value.

44. The proximity sensor of claim 43, wherein the addition value and the multiplication value are variable.

45. The proximity sensor of claim 12 or 39, comprising a temperature measurement circuit configured to measure an ambient temperature,

wherein the signal processing circuit comprises a temperature compensation circuit configured to perform temperature compensation of the digital code by multiplying the digital code by a correction coefficient corresponding to the ambient temperature.

46. The proximity sensor of claim 45, wherein the correction coefficient is variable.

47. The proximity sensor of any one of claims 1, 2, 3, 4, 12 and 33, wherein the oscillation control circuit, the amplitude measurement circuit, the control circuit and the signal processing circuit are mounted on a monolithic IC.

48. The proximity sensor of claim 6, comprising a temperature measurement circuit configured to measure an ambient temperature,

wherein the signal processing circuit comprises a temperature compensation circuit configured to perform temperature compensation of the digital code by multiplying the digital code by a correction coefficient corresponding to the ambient temperature.

49. The proximity sensor of claim 48, wherein the correction coefficient is variable.