TRANSMISSION CONTROL MODULE WITH VALVE CONTROL

• US 20100228455A1
• Filed: 03/05/2010
• Published: 09/09/2010
• Est. Priority Date: 03/06/2009
• Status: Active Grant

• Current Assignee: Eaton Cummins Automated Transmission Technologies, LLC
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Vandervoort, John K., Lapointe, Steven H., Metheny, Eric A., Katrak, Kerfegar K., Fritz, Todd W., Hawarden, Jeffrey P.
• Granted Patent: US 8,510,004 B2
• Time in Patent Office: Days
• US Class Current: 701/58
• CPC Class Codes: F16H 2061/122 Avoiding failures by using redundant parts
• CPC Class Codes: F16H 2061/1268 Electric parts of the controller, e.g. a defect solenoid, wiring or microprocessor
• CPC Class Codes: F16H 61/0251 Elements specially adapted for electric control units, e.g. valves for converting electrical signals to fluid signals
• CPC Class Codes: F16H 61/12 Detecting malfunction or potential malfunction, e.g. fail safe in control of hydrostatic gearing F16H61/4192; Circumventing or fixing failures
• CPC Class Codes: Y10T 74/19251 Control mechanism

Abstract

An exemplary system includes at least one valve configured to control fluid flow in a dual-clutch transmission system. A solenoid is operably connected to the at least one valve and configured to move the valve to a plurality of positions. A primary processing unit is in communication with the solenoid and configured to determine an intended position of the valve. A controller is configured to receive the intended position of the valve from the primary processing unit and generate a primary control signal associated with the intended position of the valve. The solenoid is configured to move the valve to the intended position based on the primary control signal. A secondary processing unit is configured to receive information from the primary processing unit and prevent the primary control signal from controlling the solenoid if the primary processing unit is unable to control the solenoid.

Claims

1. A system comprising:

at least one valve configured to control fluid flow in a clutch-based transmission system;

a solenoid operably connected to the at least one valve and configured to move the valve to a plurality of positions;

a primary processing unit in communication with the solenoid and configured to determine an intended position of the valve;

a controller configured to receive the intended position of the valve from the primary processing unit and generate a primary control signal associated with the intended position of the valve and wherein the solenoid is configured to move the valve to the intended position based on the primary control signal; and

a secondary processing unit configured to receive information from the primary processing unit and prevent the primary control signal from controlling the solenoid if the primary processing unit is unable to control the solenoid.

2. A system as set forth in claim 1, wherein the secondary processing unit is configured to generate a secondary control signal if the primary processing unit is unable to control the solenoid.

3. A system as set forth in claim 1, further comprising a primary switch in communication with the solenoid and the primary processing unit that allows current to flow to the solenoid from a primary power source, wherein the primary processing unit is configured to control the primary switch.

4. A system as set forth in claim 3, wherein the secondary processing unit is configured to disable the primary switch if the primary processing unit fails.

5. A system as set forth in claim 4, further comprising a secondary switch in communication with the solenoid and the secondary processing unit that allows current to flow from at least one of the primary power source and a secondary power source, wherein the secondary processing unit is configured to control the secondary switch if the primary processing unit fails.

6. A system as set forth in claim 1, wherein the controller is configured to measure current through the solenoid.

7. A system as set forth in claim 1, further comprising a primary signal generator in communication with the solenoid and the controller and configured to convert the primary control signal from the controller to a primary pulse width modulation signal and output the primary pulse width modulation signal to the solenoid.

8. A system as set forth in claim 7, wherein the secondary processing unit is configured to disable the primary signal generator if the primary processing unit is unable to control the solenoid.

9. A system as set forth in claim 8, further comprising a secondary signal generator in communication with the solenoid and the secondary processing unit and configured to convert a secondary control signal to a secondary pulse width modulation signal and output the secondary pulse width modulation signal to the solenoid if the primary processing unit is unable to control the solenoid.

10. A system as set forth in claim 1, wherein the intended position of the valve includes at least one of a fully open position, a fully closed position, and a partially open position.

11. A system as set forth in claim 10, wherein the intended position of the valve is associated with a duty cycle of a pulse width modulation signal.

12. A system comprising:

at least one valve configured to control fluid flow in a dual-clutch transmission system;

a solenoid operably connected to the at least one valve and configured to move the valve to a plurality of positions;

a primary processing unit in communication with the solenoid and configured to determine an intended position of the valve;

a primary switch in communication with the solenoid and the primary processing unit that allows current to flow to the solenoid from a primary power source, wherein the primary processing unit is configured to control the primary switch;

a controller configured to receive the intended position of the valve from the primary processing unit and generate a primary control signal associated with the intended position of the valve and wherein the solenoid is configured to move the valve to the intended position based on the primary control signal;

a primary signal generator in communication with the solenoid and the controller and configured to convert the primary control signal from the controller to a primary pulse width modulation signal and output the primary pulse width modulation signal to the solenoid;

a secondary processing unit configured to receive information from the primary processing unit and prevent the primary control signal from controlling the solenoid if the primary processing unit is unable to control the solenoid by disabling the primary switch and the primary signal generator.

13. A system as set forth in claim 12, wherein the secondary processing unit is configured to generate a secondary control signal if the primary processing unit is unable to control the solenoid.

14. A system as set forth in claim 12, further comprising a secondary switch in communication with the solenoid and the secondary processing unit that allows current to flow from at least one of the primary power source and a secondary power source, wherein the secondary processing unit is configured to control the secondary switch if the primary processing unit is unable to control the solenoid.

15. A system as set forth in claim 12, wherein the controller is configured to measure current through the solenoid.

16. A system as set forth in claim 12, further comprising a secondary signal generator in communication with the solenoid and the secondary processing unit and configured to convert a secondary control signal to a secondary pulse width modulation signal and output the secondary pulse width modulation signal to the solenoid if the primary processing unit is unable to control the solenoid.

17. A method comprising:

determining via a primary processing unit an intended position of a valve configured to control fluid flow in a dual-clutch transmission system;

generating a primary control signal associated with an intended positions of the valve to enable a solenoid to move the valve to the intended position; and

preventing the primary control signal from controlling the solenoid if the primary processing unit is unable to control the solenoid.

18. A method as set forth in claim 17, further comprising generating a secondary control signal if the primary processing unit is unable to control the solenoid.

19. A method as set forth in claim 17, wherein preventing the primary control signal from controlling the solenoid includes disabling a primary switch configured to allow current to flow to the solenoid from a primary power source.

20. A method as set forth in claim 17, wherein preventing the primary control signal from controlling the solenoid includes disabling a primary signal generator configured to convert the primary control signal to a primary pulse width modulation signal and output the primary pulse width modulation signal to the solenoid.