HEADER ASSEMBLY FOR IMPLANTABLE MEDICAL DEVICES

• US 20100233896A1
• Filed: 03/04/2010
• Published: 09/16/2010
• Est. Priority Date: 03/11/2009
• Status: Active Grant

• Current Assignee: Bal Seal Engineering Incorporated (Kaman Corporation)
• Original Assignee: Bal Seal Engineering Incorporated (Kaman Corporation)
• Inventors: Dilmaghanian, Farshid
• Granted Patent: US 8,096,838 B2
• Time in Patent Office: Days
• US Class Current: 439/271
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: H01R 13/187 with spring member in the socket
• CPC Class Codes: H01R 2105/00 Three poles
• CPC Class Codes: H01R 2201/12 for medicine and surgery
• CPC Class Codes: H01R 24/28 Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

A header assembly for an implantable medical device (IMD). The header assembly includes a plurality of cavities with a plurality of insulating rings interdisposed between adjacent ones of the cavities. The cavities receive electrical contact rings. In certain embodiments, the insulating rings are formed integrally with a body of the header assembly.

Claims

1. A header assembly for an implantable medical device (IMD) comprising:

a body portion defining a plurality of openings spaced axially along the body portion;

a plurality of elastomeric walls interdisposed between adjacent openings to define cavities within the body portion, each elastomeric wall defining an aperture passing axially therethrough; and

a plurality of electrical contact rings each comprising an outer ring contact element and an electrical contact element housed in abutting engagement in an interior of the outer ring contact element, and configured to be positioned within the cavities such that adjacent elastomeric walls capture the electrical contact elements therebetween.

2. The header assembly of claim 1, wherein the body portion is configured to engage a sealed can of the IMD and to receive one or more lead cables.

3. The header assembly of claim 1, wherein the plurality of electrical contact rings are devoid of ring contact sidewalls.

4. The header assembly of claim 1, wherein the elastomeric walls are formed unitarily with the body portion.

5. The header assembly of claim 1, wherein the elastomeric walls comprise dielectric insulators.

6. The header assembly of claim 1, wherein the elastomeric walls comprise elastomeric seals for sealing against a lead cable.

7. The header assembly of claim 1, wherein the electrical contact element comprises a canted-coil spring.

8. The header assembly of claim 1, further comprising a protruding portion at a first end of the body portion, the protruding portion being substantially cylindrical and coaxial with the apertures.

9. The header assembly of claim 8, wherein the protruding portion comprises an inner surface including a non-tapered region adjacent an outward opening in the protruding portion and a tapered region spaced from the outward opening.

10. The header assembly of claim 9, further comprising an inwardly projecting ring located immediately inside the outward opening.

11. The header assembly of claim 1, wherein the body portion defines a plurality of second openings spaced axially along the body portion;

a plurality of elastomeric walls interdisposed between the adjacent second openings to define second cavities within the body portion, each elastomeric wall defining an aperture passing axially therethrough; and

a plurality of second electrical contact rings each comprising an outer ring contact element and an electrical contact element housed in abutting engagement in an interior of the outer ring contact element, and configured to be positioned within the second cavities such that the elastomeric walls capture the electrical contact elements therebetween.

12. A header assembly for an implantable medical device (IMD) comprising:

a body portion defining a plurality of first openings spaced axially along the body portion;

a plurality of elastomeric walls interdisposed between the adjacent first openings to define first cavities within the body portion, each elastomeric wall defining an aperture passing axially therethrough; and

a first plurality of electrical contact rings positioned within the cavities between the elastomeric walls to form channels wherein the elastomeric walls form side walls of the channel and the electrical contact ring forms a base wall of the channel, the side walls configured to capture a canted-coil spring housed within the electrical contact rings with no intervening portion of the electrical contact ring disposed between the canted-coil spring and the side walls.

13. The header assembly of claim 12, wherein the body portion is configured to engage a sealed can of the IMD and to receive one or more lead cables.

14. The header assembly of claim 12, wherein the elastomeric walls are formed unitarily with the body portion.

15. The header assembly of claim 12, wherein the elastomeric walls comprise dielectric insulators and elastomeric seals between the electrical contact rings.

16. The header assembly of claim 12, further comprising:

a protruding portion at a first end of the body portion, the protruding portion substantially cylindrical and coaxial with the apertures, wherein the protruding portion comprises an inner surface including a non-tapered region adjacent an outward opening in the protruding portion and a tapered region spaced from the outward opening, and an inwardly projecting ring immediately inside the outward opening that maintains a seal around a cable inserted into the outward opening.

17. The header assembly of claim 12, wherein the body portion defines a plurality of second openings spaced axially along the body portion;

a plurality of elastomeric walls interdisposed between the adjacent second openings to define second cavities within the body portion, each elastomeric wall defining an aperture passing axially therethrough; and

a second plurality of electrical contact rings positioned within the second cavities between the elastomeric walls to form channels wherein the elastomeric walls form side walls of the channel and the electrical contact ring forms abuse wall of the channel, the side walls configured to capture the canted-coil springs housed within the electrical contact rings.

18. A method of assembling a header for an implantable medical device (IMD) comprising:

providing a unitary body portion defining a plurality of openings spaced axially along the body portion, and a plurality of elastomeric walls interdisposed between the adjacent openings to define cavities within the body portion, each elastomeric wall defining an aperture passing axially therethrough;

inserting an electrical contact ring comprising an outer ring contact element and an electrical contact element housed in abutting engagement in an interior of the outer ring contact element into each cavity; and

capturing the electrical contact elements within the elastomeric walls of the cavities with no intervening portion of the electrical contact ring disposed between the electrical contact element and the elastomeric walls.

19. The method of claim 18 wherein the unitary body further comprises:

a protruding portion at a first end of the unitary body portion, the protruding portion substantially cylindrical and coaxial with the apertures, wherein the protruding portion comprises an inner surface including a non-tapered region adjacent an outward opening in the protruding portion and a tapered region spaced from the outward opening, and an inwardly projecting ring immediately inside the outward opening that maintains a seal around a cable inserted into the outward opening.

20. The method of claim 18, further comprising:

engaging the unitary body portion with a sealed can of an IMD; and

receiving one or more lead cables of the IMD for transmitting electrical pulses from the IMD to a location in a patient'"'"'s body remote from the IMD.