Photocatalysts Based on Structured Three-Dimensional Carbon or Carbon-Containing Material Forms

• US 20100239470A1
• Filed: 09/14/2009
• Published: 09/23/2010
• Est. Priority Date: 09/12/2008
• Status: Abandoned Application

• Current Assignee: Centre National De La Recherche Scientifique
• Original Assignee: Centre National De La Recherche Scientifique, Scientifique
• Inventors: Keller-Spitzer, Valérie, Josset, Sébastien, Wurtz, Nathanaëlle, Bernhardt, Pierre, Romero, Thierry, Keller, Nicolas, Hajesmaili, Shabnam, Pham-Huu, Cuong, Begin, Dominique, Ledoux, Marc-Jacques
• Application Number:
  US12/559,070
• Publication Number:
  US 20100239470A1
• Time in Patent Office: Days
• US Class Current: 422/186
• CPC Class Codes: A61L 2209/14 Filtering means
• CPC Class Codes: A61L 2209/16 Connections to a HVAC unit
• CPC Class Codes: A61L 9/205 using a photocatalyst or photosensitiser
• CPC Class Codes: B01D 2255/802 Photocatalytic
• CPC Class Codes: B01D 53/88 Handling or mounting catalysts
• CPC Class Codes: B01J 21/063 Titanium; Oxides or hydroxides thereof
• CPC Class Codes: B01J 21/18 Carbon
• CPC Class Codes: B01J 35/39 Photocatalytic properties
• CPC Class Codes: B01J 35/56 Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
• CPC Class Codes: B01J 35/657 larger than 1000 nm
• CPC Class Codes: B01J 37/0219 the coating containing organic compounds
• CPC Class Codes: B01J 37/0244 Coatings comprising several layers
• CPC Class Codes: B01J 37/084 Decomposition of carbon-containing compounds into carbon
• CPC Class Codes: C02F 1/32 with ultraviolet light
• CPC Class Codes: C02F 1/725 by catalytic oxidation
• CPC Class Codes: C02F 2305/10 Photocatalysts

Abstract

The invention relates to a photocatalyst comprising a cellular foam selected from carbon foam and the foam of a carbon material, such as a polymer, and a photocatalytically active phase, deposited directly on said cellular foam or on an intermediate phase deposited on said cellular foam. The average size of the cells is between 2500 μm and 5000 μm. The foam can comprise nanotubes or nanofibers (in particular TiO₂).

Claims

1. Photocatalyst comprising a cellular foam selected from carbon foam and the foam of a carbon material, such as a polymer, and a photocatalyticaily active phase, deposited directly on said cellular foam or on an intermediate phase deposited on said cellular foam, characterized in that the average size of the cells is between 2500 μ

m and 5000 μ

m, and preferably between 3000 μ

m and 5000 μ

m.

2. Photocatalyst according to claim 1, characterized in that said cellular foam has a density of between 0.1 g/cm³ and 0.4 g/cm³.

3. Photocatalyst according to claim 1 or 2, characterized in that it has, in the visible spectrum between 400 and 700 nm, an optical transmission of at least 10% for a foam with a thickness of 1.5 cm.

4. Photocatalyst according to any one of claims 1 to 3, characterized in that it comprises a passivation layer capable of protecting said cellular foam from the reaction medium of the photocatalytic reactor and from degradation of the substrate by direct action of the activated photocatalyst.

5. Photocatalyst according to any one of claims 1 to 4, characterized in that said foam comprises nanotubes or nanofibers, which constitute, or which support as an intermediate phase, a photocatalytically active phase, in which said nanotubes or nanofibers are preferably selected from TiO₂ and titanates.

6. Photocatalyst according to any one of claims 1 to 5, characterized in that said photocatalytically active phase is selected from the group consisting of:

metal oxides such as WO₃, ZnO, TiO₂ and SnO₂;

optionally doped or on which charge transfer elements have been grafted,

metal sulfides or selenides, optionally doped, such as CdS, CdSe, ZnS, ZnSe and WS₂;

type III-V semiconductors, optionally doped, such as GaAs and GaP;

SiC.

7. Process for producing a photocatalyst based on carbon cellular foam according to any one of claims 1 to 6, including the following steps:

(a) a carbonizable cellular polymer foam preform is provided;

(b) said preform is impregnated with a carbonizable polymer resin;

(c) said polymer resin is polymerized;

(d) said preform and said polymerized resin are transformed into carbon;

(e) a photocatalytically active phase is deposited, preferably selected from the semiconductors in the group consisting of;

metal oxides such as WO₃, ZnO, TiO₂ and SnO₂,

metal sulfides or selenides, such as CdS, CdSe, ZnS, ZnSe and WS₂,

type III-V semiconductors, optionally doped, such as GaAs and GaP,

SiC.

8. Process according to claim 7, in which, between steps (d) and (e), nanotubes or nanofibers, preferably of TiO₂ are deposited, in which the deposition of said TiO₂ nanofibers or nanotubes can optionally replace the deposition of the photocatalyst in step (e).

9. Process according to claim 7 or 8, in which the photocatalytically active phase is deposited by one of the following techniques:

from a suspension of crystallized particles, preferably applied by soaking and impregnation, aerosol or droplets,

by sol-gel synthesis,

by deposition from a vapor phase,

by deposition of successive polyelectrolyte layers,

by the Langmuir-Blodgett technique.

10. Photoreactor comprising at least one photocatalyst according to any one of claims 1 to 6.

11. Photoreactor according to claim 10, characterized in that it includes a liquid- and gas-tight casing element, at least one part of a photocatalyst according to any one of claims 1 to 6 located inside said casing element, and at least one light radiation source.

12. Photoreactor according to claim 11, characterized in that said at least one photocatalyst part has a ring shape.

13. Photoreactor according to claim 12, characterized in that:

(a) it includes a plurality of N annular parts of a photocatalyst according to any one of parts 1 to 6,

(b) said light radiation is introduced in the internal diameter of said annular parts,

(c) said annular parts have an internal diameter that is alternatively different, so that all of the even-numbered parts have the same internal diameter d_l, and all of the odd-numbered parts have the same internal diameter d₂.

14. Photoreactor according to claim 13, characterized in that said annular parts are separated by an empty space or a part that is optically transparent to at least a portion of said light radiation used.

15. Use of a photocatalyst according to any one of claims 1 to 6 or of the photoreactor according to any one of claims 10 to 14 in order to catalyze liquid phase chemical reactions.

16. Use of a photocatalyst according to any one of claims 1 to 6 or of the photoreactor according to any one of claims 10 to 14 in order to inactivate or degrade biological agents.