SLIDING WINDOW MAGNETIC ELECTRICAL CONNECTOR

• US 20100240229A1
• Filed: 03/20/2009
• Published: 09/23/2010
• Est. Priority Date: 03/20/2009
• Status: Active Grant

• Current Assignee: Casco Products Corporation (Amphenol Corporation)
• Original Assignee: Casco Products Corporation (Amphenol Corporation)
• Inventors: Holland, Gregory J., Firman, Gary Lee II, Rutkowski, David J., Ming, Ma
• Granted Patent: US 7,871,272 B2
• Time in Patent Office: Days
• US Class Current: 439/34
• CPC Class Codes: H01R 13/6205 Two-part coupling devices held in engagement by a magnet
• CPC Class Codes: H01R 2201/26 for vehicles
• CPC Class Codes: Y10S 439/906 Longitudinally divided

Abstract

An electrical connector for supplying electrical power from a fixed member to a movable member that moves with respect to the fixed member, the movable member bearing an electrical load. The electrical connector has a first connector part fixed to the fixed member and connected to a source of electrical power. A second connector part is fixed to the movable member and is connected to the electrical load. The first connector part and second connector part are movable into electrical engagement when the movable member is moved adjacent the fixed member. The first connector part has a first housing, a movable enclosure in the housing, having first external electrical contacts, and a movable carriage bearing second electrical contacts. The movable carriage has first magnets or magnet attractive components, the second contacts being movable with the carriage by a first magnetic force into electrical engagement with the first contacts and being retracted away from the first contacts by a second force. The second connector part has a second housing and second magnets or magnet attractive components and has third electrical contacts for electrically engaging with the first contacts. The first magnetic force is generated when the first and second connector parts are disposed adjacent each other by the interaction of the first magnets or magnet attractive components and the second magnets or magnetic attractive components thereby to move the movable carriage to allow the first and second contacts to come into electrical engagement. When the second connector part is moved away from the first connector part, the first magnetic force ceases to act on the movable carriage and the movable carriage is retracted by the second force whereby the first contacts are electrically disengaged from the second contacts and the first contacts are disconnected from the source of electrical power. The movable enclosure has a limited range of motion in at least two directions defining its contact surface thereby to facilitate alignment of the first and third contacts.

Claims

1. An electrical connector for supplying electrical power from a fixed member to a movable member that moves with respect to the fixed member, the movable member bearing an electrical load, the electrical connector comprising:

a first connector part fixed to the fixed member and having at least one first electrical connection for connecting to a source of electrical power;

a second connector part fixed to the movable member and having at least one second electrical connection for connecting to the electrical load;

the first connector part and second connector part being movable into electrical engagement when the movable member is moved adjacent the fixed member thereby to supply electrical power from the first connector part to the second connector part and to the electrical load and being movable out of electrical engagement when the movable member is moved away from the fixed member, thereby to remove electrical power from the electrical load;

the first connector part comprising a first housing, a movable enclosure in said housing, said enclosure having a first surface, the first surface bearing at least one first electrical contact, further comprising a movable carriage in said movable enclosure, said movable carriage bearing at least one second electrical contact, said movable carriage bearing at least one first magnet or magnet attractive component, said at least one second contact being movable with said carriage by a first magnetic force into electrical engagement with said at least one first electrical contact and being retracted away from said at least one first electrical contact by a second force, said at least one second electrical contact being electrically connected to said at least one first electrical connection;

said second connector part comprising a second housing and at least one second magnet or magnet attractive component and having a second surface that is adapted to be disposed adjacent said first surface when said first and second connector parts are disposed adjacent each other, said second surface bearing at least one third electrical contact for electrically engaging with said at least one first electrical contact when said first and second connector parts are disposed adjacent each other, said at least one third electrical contact being electrically connected to said at least one second electrical connection, whereby said first magnetic force is generated when said first and second connector parts are disposed adjacent each other by the interaction of said at least one first magnet or magnet attractive component and said at least one second magnet or magnetic attractive component thereby to move said movable carriage to allow said at least one first and second electrical contacts to come into electrical engagement;

further wherein, when said second connector part is moved away from said first connector part, said first magnetic force is reduced or ceases to act on said movable carriage and said movable carriage is retracted by said second force away from said at least one first electrical contact whereby the at least one first electrical contact is electrically disengaged from said at least one second electrical contact and said at least one first electrical contact is disconnected from said source of electrical power; and

said movable enclosure bearing said at least one first electrical contact having a limited range of motion in at least two directions defining said first surface thereby to facilitate alignment of said at least one first electrical contact and said at least one third electrical contact.

2. The electrical connector of claim 1, wherein the at least one first electrical contact, the at least one second electrical contact and the at least one third electrical contact each comprise a pair of electrical contacts.

3. The electrical connector of claim 2, wherein the at least one first magnet or magnet attractive component and the at least one second magnet or magnet attractive component comprise magnets arranged to generate an attractive first magnetic force when said first and second connector parts are disposed adjacent each other.

4. The electrical connector of claim 3, wherein the second force comprises a second magnetic force generated by the interaction of said first magnet or magnet attractive component and at least one third magnet or magnet attractive component.

5. The electrical connector of claim 4, wherein the third magnet or magnet attractive component comprises a magnet attractive metal object in said movable enclosure.

6. The electrical connector of claim 3, wherein said at least one first magnet or magnet attractive component and said at least one second magnet or magnet attractive component each comprise a pair of magnets.

7. The electrical connector of claim 5, wherein the third magnet or magnet attractive component comprises at least one steel plate.

8. The electrical connector of claim 1, wherein said at least one third electrical contact comprises at least one projecting spring loaded contact for electrical engagement with said at least one first electrical contact.

9. The electrical connector of claim 1, further comprising at least one mating alignment device on each of said first and second surfaces.

10. The electrical connector of claim 9, wherein the at least one alignment device on the first and second surfaces comprises an alignment pin and a mating alignment recess.

11. The electrical connector of claim 9, wherein the at least one alignment device comprises said at least one first electrical contact projecting from said first surface.

12. The electrical connector of claim 2, further comprising a safety projection on said first surface for reducing the likelihood that an electrically conductive object will simultaneously come into contact with the pair of electrical contacts comprising said at least one first electrical contact, and further comprising a corresponding recess on said second surface for receiving said safety projection.

13. The electrical connector of claim 2, wherein said movable carriage comprises a beam-like element having a pair of contacts comprising said at least one second electrical contact and disposed for slidable movement in said movable enclosure.

14. The electrical connector of claim 1, wherein said at least one second electrical contact is electrically connected to said at least one first electrical connection by a wire and said at least one third electrical contact is connected to said at least one second electrical connection by a wire.

15. The electrical connector of claim 1, wherein said first and second connector parts are fixed, respectively, to the fixed member and movable member by an adhesive component.

16. The electrical connector of claim 1, wherein the movable enclosure comprises a box-like member having an opening opposed to the first surface, a closing element being integrally attached to the box-like member by an integral hinge, whereby the closing element can be pivoted on said hinge to close off said opening.

17. The electrical connector of claim 1, wherein the fixed member is a stationary window part and the movable member is a slidable window part and the electrical load is a defroster element borne by the slidable window part.

18. The electrical connector of claim 1, wherein the floating enclosure has a limited range of motion in a direction perpendicular to said two directions.