COMPACT MID-IR LASER

• US 20100243891A1
• Filed: 06/11/2010
• Published: 09/30/2010
• Est. Priority Date: 06/15/2005
• Status: Abandoned Application

• Current Assignee: Daylight Solutions, Inc. (Leonardo S.p.A.)
• Original Assignee: Daylight Solutions, Inc. (Leonardo S.p.A.)
• Inventors: Day, Timothy, Arnone, David F.
• Application Number:
  US12/813,679
• Publication Number:
  US 20100243891A1
• Time in Patent Office: Days
• US Class Current: 250/330
• CPC Class Codes: B82Y 20/00 Nanooptics, e.g. quantum optics or photonic crystals
• CPC Class Codes: G02B 3/00 Simple or compound lenses
• CPC Class Codes: G02B 6/4201 Packages, e.g. shape, construction, internal or external details
• CPC Class Codes: G02B 6/4266 Thermal aspects, temperature control or temperature monitoring thermal aspect of electrical circuits H05K7/20, H05K5/0213, temperature control in general G05D23/19
• CPC Class Codes: G02B 7/023 permitting adjustment
• CPC Class Codes: H01S 3/1055 one of the reflectors being constituted by a diffraction grating
• CPC Class Codes: H01S 5/005 Optical components external to the laser cavity, specially adapted therefor, e.g. for homogenisation or merging of the beams or for manipulating laser pulses, e.g. pulse shaping H01S5/026, H01S5/18388 take precedence
• CPC Class Codes: H01S 5/02216 Butterfly-type, i.e. with electrode pins extending horizontally from the housings
• CPC Class Codes: H01S 5/0222 Gas-filled housings
• CPC Class Codes: H01S 5/02253 using lenses
• CPC Class Codes: H01S 5/02415 by using a thermo-electric cooler [TEC], e.g. Peltier element
• CPC Class Codes: H01S 5/02476 Heat spreaders, i.e. improving heat flow between laser chip and heat dissipating elements
• CPC Class Codes: H01S 5/028 Coatings ; Treatment of the laser facets, e.g. etching, passivation layers or reflecting layers
• CPC Class Codes: H01S 5/0427 for applying modulation to the laser
• CPC Class Codes: H01S 5/0612 controlled by temperature
• CPC Class Codes: H01S 5/06226 Modulation at ultra-high frequencies
• CPC Class Codes: H01S 5/141 using a wavelength selective device, e.g. a grating or etalon H01S5/146 takes precedence
• CPC Class Codes: H01S 5/3401 having no PN junction, e.g. unipolar lasers, intersubband lasers, quantum cascade lasers

Abstract

A compact mid-IR laser device utilizes a quantum cascade laser to provide mid-IR frequencies suitable for use in molecular detection by signature absorption spectra. The compact nature of the device is obtained owing to an efficient heat transfer structure, the use of a small diameter aspheric lens and a monolithic assembly structure to hold the optical elements in a fixed position relative to one another. The compact housing size may be approximately 20 cm×20 cm×20 cm or less. Efficient heat transfer is achieved using a thermoelectric cooler TEC combined with a high thermal conductivity heat spreader onto which the quantum cascade laser is thermally coupled. The heat spreader not only serves to dissipate heat and conduct same to the TEC, but also serves as an optical platform to secure the optical elements within the housing in a fixed relationship relative on one another. A small diameter aspheric lens may have a diameter of 10 mm or less and is positioned to provided a collimated beam output from the quantum cascade laser. The housing is hermetically sealed to provide a rugged, light weight portable MIR laser source.

Claims

1. A compact portable target marker viewable by a mid-infrared imaging system, the marker comprising:

a compact portable housing having an interior and an exterior;

said housing having a size less than approximately 20 cm×

20 cm×

20 cm;

a quantum cascade laser retained in the interior of the housing for emitting a beam at a mid-infrared wavelength along a beam path, a portion of the beam path extending from the housing to a target being substantially optically direct, the beam forming part of a mid-infrared image of the target;

an electronic subassembly, wherein said electronic subassembly is retained within the housing and operably connected to the quantum cascade laser causing the quantum cascade laser to emit the beam along the beam path; and

a lens located in the beam path and configured to collimate the light output from the quantum cascade laser and passed through the output window to the exterior of the housing,

wherein said electronic subassembly comprises a power source and is configured to input drive current to the quantum cascade laser and power the quantum cascade laser on or off.

2. The compact portable target marker of claim 1, wherein the mid-infrared wavelength range is between approximately 3 microns—

approximately 12 microns.

3. The compact portable target marker of claim 1, wherein the electronic sub-assembly comprises a driver.

4. A handheld target marker viewable by a thermal imaging system, the marker comprising:

(a) a handheld housing having an interior and an exterior;

(b) a quantum cascade laser retained in the interior of the housing for emitting a beam at a thermal infrared wavelength along a beam path, a portion of the beam path extending from the housing to a target being substantially optically direct;

(c) a driver retained within the housing and operably connected to the quantum cascade laser causing the quantum cascade laser to emit the beam along the beam path;

(d) a lens located in the beam path; and

(e) a power supply retained within the housing and operably connected to at least one of the driver and the quantum cascade laser.

5. The handheld target marker of claim 4, wherein the beam forms part of a thermal image of the target.

6. The handheld target marker of claim 5, wherein the wavelength of the beam is between approximately 2-30 microns.

7. The handheld target marker of claim 5, wherein the marker is one of a designator, a pointer, and an aiming device.

8. The handheld target marker of claim 5, further comprising a temperature controller thermally coupled to the quantum cascade laser.

9. The handheld target marker of claim 8, wherein the temperature controller is one of a Peltier module and a Stirling module.

10. The handheld target marker of claim 8, wherein the temperature controller maintains a substantially uniform temperature across the quantum cascade laser.

11. The handheld target marker of claim 5, further comprising a diffractive optic in the beam path.

12. The handheld target marker of claim 11, wherein the diffractive optic collimates the beam.

13. The handheld target marker of claim 11, wherein the diffractive optic is movable relative to the beam path.

14. The handheld target marker of claim 11, wherein the diffractive optic is fixed relative to the beam path.

15. The handheld target marker of claim 5, wherein the power supply is operably connected to the both the quantum cascade laser and the driver.

16. The handheld target marker of claim 5, wherein the driver is controlled in response to a temperature of the quantum cascade laser.

17. The handheld target marker of claim 5, wherein humidity within the housing is controlled during operation of the laser.

18. The handheld target marker of claim 5, wherein the beam exiting the housing is generated by a single emitting structure.

19. The handheld target marker of claim 5, wherein the quantum cascade laser is retained within a sealed subhousing in the interior of the housing.

20. The handheld target marker of claim 5, wherein the housing defines an aperture and the lens comprises a collimating lens disposed at the aperture of the housing.

21. The handheld target marker of claim 5, wherein the lens comprises a collimating lens forming an interface between the interior and the exterior of the housing.

22. The handheld target marker of claim 5, wherein the substantially optically direct portion of the beam path extends from a collimating lens to the target.

45. The handheld target marker of claim 4, wherein the quantum cascade laser is retained within a sealed subhousing in the interior of the housing.

23. A method of marking a target comprising:

generating a mid infrared laser beam from a quantum cascade laser retained in a compact portable housing;

maintaining the quantum cascade laser at a temperature close to the room temperature using thermo-electric coolers;

intersecting the mid infrared beam with a target, a portion of the beam path extending from the housing to the target being substantially optically direct;

detecting a portion of the beam; and

forming part of a thermal image of the target with the detected portion of the beam.

24. A method of marking a target comprising:

(a) intersecting a thermal infrared beam from a quantum cascade laser retained in handheld housing at room temperature with the target, a portion of a beam path extending from the housing to the target being substantially optically direct;

(b) capturing a portion of the beam; and

(c) forming part of a thermal image of the target with the captured portion of the beam.

25. The method of claim 24, further comprising forming the infrared beam to have a wavelength between approximately 8 microns and 30 microns.

26. The method of claim 24, further comprising forming the infrared beam to have a wavelength between approximately 2 microns and 5 microns.

27. The method of claim 24, further comprising sealing the quantum cascade laser in the housing.

28. The method of claim 24, further comprising hermetically sealing the quantum cascade laser in the housing.

29. The handheld target marker of claim 24, further including maintaining a substantially uniform temperature across the quantum cascade laser.

30. The method of claim 24, wherein the beam exiting the housing is generated by a single emitting structure.

31. The method of claim 24, further including modifying control of the quantum cascade laser in response to a temperature change profile unique to the quantum cascade laser.

32. A weapons-mounted target marker viewable by a thermal imaging system, the marker comprising:

(a) a housing mounted to a firearm, the housing having an interior and an exterior;

(b) a quantum cascade laser retained in the interior of the housing for emitting a beam at a thermal infrared wavelength along a beam path,

(c) a driver retained within the housing and operably connected to the quantum cascade laser;

(d) a lens located in the beam path; and

(e) a power supply retained within the housing and operably connected to the quantum cascade laser.

33. The weapons-target marker of claim 32, wherein the beam forms part of a thermal image.

34. The weapons-mounted target marker of claim 33, wherein the wavelength of the beam is between approximately 2-30 microns.

35. The weapons-mounted target marker of claim 33, wherein the marker is one of a designator, a pointer, and an aiming device.

36. The weapons-mounted target marker of claim 33, further comprising a temperature controller thermally coupled to the quantum cascade laser.

37. The weapons-mounted target marker of claim 36, wherein the temperature controller is one of a Peltier module and a Stirling module.

38. The weapons-mounted target marker of claim 36, wherein the temperature controller maintains a substantially uniform temperature across the quantum cascade laser.

39. The weapons-mounted target marker of claim 33, further comprising a diffractive optic in the beam path.

40. The weapons-mounted target marker of claim 39, wherein the diffractive optic collimates the beam.

41. The weapons-mounted target marker of claim 39, wherein the diffractive optic is movable relative to the beam path.

42. The weapons-mounted target marker of claim 39, wherein the diffractive optic is fixed relative to the beam path.

43. The weapons-mounted target marker of claim 33, wherein the quantum cascade laser is retained within a sealed subhousing in the interior of the housing.

44. The weapons-mounted target marker of claim 33, wherein the beam exiting the housing is generated by a single emitting structure.

46. The weapons-target marker of claim 32, wherein the quantum cascade laser is retained within a sealed subhousing in the interior of the housing.

47. A method of marking a target comprising:

(a) intersecting a thermal infrared beam from a handheld housing at room temperature with the target, a portion of a beam path extending from the housing to the target being substantially optically direct;

(b) viewing the intersected beam with a remote thermal imaging device;

(c) capturing a portion of the beam; and

(d) forming part of a thermal image of the target with the captured portion of the beam.

48. A method of marking a target comprising:

(a) intersecting a thermal infrared beam from a quantum cascade laser retained in a housing mounted to a firearm at room temperature with the target;

(b) capturing a portion of the beam; and

(c) forming part of a thermal image of the target with the captured portion of the beam.

49. A method of marking a target comprising:

(a) intersecting a thermal infrared beam from a housing mounted to a firearm at ambient temperature with the target;

(b) viewing the intersected beam with a remote thermal imaging device;

(c) viewing the intersected beam comprises capturing a portion of the beam; and

(d) forming part of a thermal image of the target with the captured portion of the beam.