Magnetic recording medium, magnetic signal reproduction system and magnetic signal reproduction method

• US 20100246073A1
• Filed: 03/29/2010
• Published: 09/30/2010
• Est. Priority Date: 03/27/2009
• Status: Active Grant

• Current Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Original Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Inventors: Katayama, Kazutoshi
• Granted Patent: US 8,315,017 B2
• Time in Patent Office: Days
• US Class Current: 360/324
• CPC Class Codes: G11B 5/70 on a base layer
• CPC Class Codes: G11B 5/70678 Ferrites
• CPC Class Codes: G11B 5/7085 non-magnetic abrasive particles

Abstract

An aspect of the present invention relates to a magnetic recording medium comprising a magnetic layer comprising a ferromagnetic powder and a binder on a nonmagnetic support. A height of protrusions with a protrusion density of 0.002 protrusion/μm² or lower on a surface of the magnetic layer as measured by AFM is 40 nm or lower; a density of protrusions that are 15 nm or higher in height on the surface of the magnetic layer as measured by AFM ranges from 0.01 to 0.18 protrusion/μm²; and the protrusions that are 15 nm or higher in height include protrusions formed of carbon black and protrusions formed of a substance with a Mohs'"'"' hardness exceeding 7, and an average height of the protrusions formed of carbon black is greater than an average height of the protrusions formed of the substance with a Mohs'"'"' hardness exceeding 7.

Claims

1. A magnetic recording medium comprising a magnetic layer comprising a ferromagnetic powder and a binder on a nonmagnetic support, wherein

a height of protrusions with a protrusion density of equal to or lower than 0.002 protrusion/μ

m² on a surface of the magnetic layer as measured by an atomic force microscope is equal to or lower than 40 nm;

a density of protrusions that are equal to or higher than 15 nm in height on the surface of the magnetic layer as measured by an atomic force microscope ranges from 0.01 to 0.18 protrusion/μ

m²; and

the protrusions that are equal to or higher than 15 nm in height include protrusions formed of carbon black and protrusions formed of a substance with a Mohs'"'"' hardness exceeding 7, and an average height of the protrusions formed of carbon black is greater than an average height of the protrusions formed of the substance with a Mohs'"'"' hardness exceeding 7.

2. The magnetic recording medium according to claim 1, wherein, among the protrusions that are equal to or higher than 15 nm in height, a difference between the average height of the protrusions formed of carbon black and that of the protrusions formed of the substance with a Mohs'"'"' hardness exceeding 7 is equal to or greater than 1 nm but equal to or lower than 10 nm.

3. The magnetic recording medium according to claim 1, wherein, among the protrusions that are equal to or higher than 15 nm in height, a density of protrusions formed of carbon black, referred to as “

PA”

, hereinafter, and that of the protrusions formed of the substance with a Mohs'"'"' hardness exceeding 7, referred to as “

PB”

, hereinafter, satisfy a relation of 0.01≦

PB/PA≦

2.0.

4. The magnetic recording medium according to claim 1, wherein the magnetic layer has an average surface roughness, Ra, as measured by an atomic force microscope, of equal to or greater than 0.5 nm but equal to or lower than 3.0 nm.

5. The magnetic recording medium according to claim 1, wherein the substance with a Mohs'"'"' hardness exceeding 7 is alumina or silicon carbide.

6. The magnetic recording medium according to claim 1, wherein the magnetic layer has a thickness ranging from 0.01 to 0.1 μ

m.

7. The magnetic recording medium according to claim 1, wherein the ferromagnetic powder is a hexagonal ferrite powder.

8. A magnetic signal reproduction system comprising a magnetic recording medium and a reproduction head, wherein

the magnetic recording medium comprises a magnetic layer comprising a ferromagnetic powder and a binder on a nonmagnetic support, wherein

a height of protrusions with a protrusion density of equal to or lower than 0.002 protrusion/μ

m² on a surface of the magnetic layer as measured by an atomic force microscope is equal to or lower than 40 nm;

a density of protrusions that are equal to or higher than 15 nm in height on the surface of the magnetic layer as measured by an atomic force microscope ranges from 0.01 to 0.18 protrusion/μ

m²; and

the protrusions that are equal to or higher than 15 nm in height include protrusions formed of carbon black and protrusions formed of a substance with a Mohs'"'"' hardness exceeding 7, and an average height of the protrusions formed of carbon black is greater than an average height of the protrusions formed of the substance with a Mohs'"'"' hardness exceeding 7, and

the reproduction head is a giant magneto resistive magnetic head.

9. A magnetic signal reproduction method reproducing magnetic signals that have been recorded on a magnetic recording medium with a reproduction head, wherein

the magnetic recording medium comprises a magnetic layer comprising a ferromagnetic powder and a binder on a nonmagnetic support, wherein

a height of protrusions with a protrusion density of equal to or lower than 0.002 protrusion/μ

m² on a surface of the magnetic layer as measured by an atomic force microscope is equal to or lower than 40 nm;

a density of protrusions that are equal to or higher than 15 nm in height on the surface of the magnetic layer as measured by an atomic force microscope ranges from 0.01 to 0.18 protrusion/μ

m²; and

the protrusions that are equal to or higher than 15 nm in height include protrusions formed of carbon black and protrusions formed of a substance with a Mohs'"'"' hardness exceeding 7, and an average height of the protrusions formed of carbon black is greater than an average height of the protrusions formed of the substance with a Mohs'"'"' hardness exceeding 7, and

the reproduction head is a giant magneto resistive magnetic head.