MEDICAL SENSOR WITH COMPRESSIBLE LIGHT BARRIER AND TECHNIQUE FOR USING THE SAME

• US 20100249554A1
• Filed: 03/11/2010
• Published: 09/30/2010
• Est. Priority Date: 03/25/2009
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Nellcor Puritan Bennett LLC (Medtronic Plc)
• Inventors: McKenna, Edward M., Besko, David
• Granted Patent: US 8,515,515 B2
• Time in Patent Office: Days
• US Class Current: 600/324
• CPC Class Codes: A61B 2562/146 for optical coupling
• CPC Class Codes: A61B 2562/164 the sensor is mounted in or on a conformable substrate or carrier
• CPC Class Codes: A61B 5/1455 using optical sensors, e.g. spectral photometrical oximeters
• CPC Class Codes: A61B 5/14552 Details of sensors specially adapted therefor
• CPC Class Codes: A61B 5/6814 Head
• CPC Class Codes: Y10T 29/49 Method of mechanical manufacture
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

According to various embodiments, a medical sensor assembly may include compressible light barriers configured to prevent undesired light from being detected. The compressible light barriers may protrude from the surface of the sensor. However, when applied to the tissue, the compressible light barriers may be compressed to the point of being substantially flush with the tissue.

Claims

1. An apparatus comprising:

a stocking cap capable of being applied to a patient'"'"'s head;

a substrate disposed adjacent the stocking cap;

a light emitter disposed on the substrate;

a light detector disposed on the substrate;

a cable disposed on the substrate, wherein the cable extends from the substrate through an open portion of the stocking cap configured to be proximate to a top of the stocking cap when the stocking cap is applied to the patient; and

a compressible protrusion disposed on the substrate, wherein the compressible protrusion is configured to substantially surround at least one of the emitter or the detector.

2. The apparatus of claim 1, wherein the compressible protrusion protrudes at least about 1 mm from the substrate.

3. The apparatus of claim 1, wherein the compressible protrusion protrudes substantially orthogonally from the substrate.

4. The sensor, as set forth in claim 1, comprising a second compressible protrusion that substantially surrounds the detector.

5. The sensor, as set forth in claim 1, wherein the compressible protrusion comprises a light reflecting material on a first surface and a light absorbing material on a second surface.

6. The sensor, as set forth in claim 5, wherein the first surface faces the emitter and the second surface opposes the emitter.

7. The sensor, as set forth in claim 1, wherein the compressible protrusion comprises a foam or gel.

8. The sensor, as set forth in claim 1, wherein the compressible protrusion is disposed on less than 10% of a surface of the substrate.

9. The apparatus of claim 1, wherein the stocking cap comprises a stocking cap capable of being placed on the head of a neonate.

10. The apparatus of claim 1, wherein the stocking cap is configured to apply a pressure less than about 35 mm Hg to the patient'"'"'s head.

11. The apparatus of claim 1, wherein the compressible protrusion is compressed to less than about 50% of its uncompressed height when the stocking cap is applied to the patient'"'"'s head.

12. The apparatus of claim 1, the compressible protrusion is compressed to a height of less than 2.5 mm when the stocking cap is applied to the patient'"'"'s head.

13. A pulse oximetry system comprising:

a pulse oximetry monitor; and

a sensor assembly capable of being operatively coupled to the monitor, the sensor assembly comprising;

a light emitter and a light detector disposed on a substrate;

a compressible protrusion disposed on the substrate in an area between the emitter and the detector, wherein the compressible protrusion does not substantially exsanguinate the patient'"'"'s tissue when the sensor is assembly is applied to a patient'"'"'s tissue; and

a cable disposed on the substrate, wherein the cable is configured to be coupled to the monitor.

14. The system, as set forth in claim 13, wherein the sensor assembly comprises a headband.

15. The system, as set forth in claim 13, wherein the compressible protrusion is configured to be compressed substantially flush with the tissue at an applied pressure of greater than 35 mm Hg.

16. The system, as set forth in claim 13, wherein the compressible protrusion is configured to be compressed substantially flush with the tissue at an applied pressure of greater than about 80 mm Hg.

17. The system, as set forth in claim 13, wherein the compressible protrusion is compressed to about 50% of its uncompressed height when the substrate is applied to the tissue.

18. The system, as set forth in claim 13, wherein the compressible protrusion is compressed to a height of less than 2.5 mm when the substrate is applied to the tissue.

19. A sensor comprising:

a sensor body adapted to operate in a reflectance mode;

an emitter disposed on the sensor body, wherein the emitter is configured to deliver a first light into a tissue;

a detector disposed on the sensor body, wherein the detector is configured to detect the first light; and

a compressible protrusion disposed on a tissue-contacting surface of the substrate, wherein the compressible protrusion is configured to reduce the amount of a second light impinging the detector at an incident angle substantially in-line with an imaginary axis connecting the emitter and the detector, and wherein the compressible protrusion has a compression modulus of less than about 2.0.

20. The sensor of claim 19, wherein the sensor comprises at least one of a pulse oximetry sensor or a sensor for measuring a water fraction.

21. The sensor of claim 19, wherein the compressible protrusion is disposed in a region between the emitter and the detector.

22. The sensor of claim 19, wherein the compressible protrusion comprises, silicone, polyvinylchloride, a foam or a gel.

23. The sensor of claim 19, wherein the compressible protrusion is configured to be compressed to 25% of its uncompressed height when the sensor is applied to a patient.

24. The sensor of claim 19, wherein the compressible protrusion is compressed from an uncompressed height greater than 5 mm to a compressed height of less than 2.5 mm when the sensor is applied to a patient.

25. The sensor of claim 19, wherein the compressible protrusion is compressed from an uncompressed height greater than 2 mm to a compressed height of less than 1 mm when the sensor is applied to a patient.