TRANSFORMER

• US 20100265023A1
• Filed: 07/14/2009
• Published: 10/21/2010
• Est. Priority Date: 04/16/2009
• Status: Active Grant

• Current Assignee: Seps Technologies AB
• Original Assignee: Seps Technologies AB
• Inventors: Bertilsson, Kent
• Granted Patent: US 7,978,041 B2
• Time in Patent Office: Days
• US Class Current: 336/200
• CPC Class Codes: H01F 17/0013 with stacked layers
• CPC Class Codes: H01F 27/2804 Printed windings
• CPC Class Codes: H05K 1/165 incorporating printed inductors

Abstract

A printed circuit board transformer comprises at least one primary winding and one secondary winding, each in the form of at least one layer of turns inside or at the surface of a printed circuit board. The transformer is designed for a step-up/down-operation. Each of the two layers (10, 11) has an elongated winding element (12, 13, 13′) substantially following an elongated winding element of the other layer while being in an overlapping relationship therewith as seen perpendicularly to said printed circuit board over substantially the entire extension of said winding elements. A second (11) of the layers belonging to the secondary winding has a fewer number of turns than the first (10) of said layers belonging to said primary winding.

Claims

1. A printed circuit board transformer comprising at least one primary winding (3, 5) and one secondary winding (9), each in the form of at least one layer of turns inside or at the surface of a printed circuit board (9), said transformer having a turn ratio of said primary winding to said secondary winding differing from 1:

1 so as to achieve a step-up/down-operation,

characterized in that each of said two layers has an elongated winding element (12, 13, 13′

, 13″

, 13′

″

) substantially following an elongated winding element of the other layer while being in an overlapping relationship therewith as seen perpendicularly to said printed circuit board (9) over substantially the entire extension of said winding elements, and that a second (11) of said layers belonging to said secondary winding has a fewer number of turns than the number of turns of a first (10) of said layers belonging to said primary winding.

2. A transformer according to claim 1, characterized in that each turn of said second winding layer (11) has a larger cross-section for current flowing therein than each turn of said first winding layer (10).

3. A transformer according to claim 1 or 2, characterized in that said second winding layer (11) comprises a segment (16, 16′

) of a plurality of said elongated winding elements (13, 13′

, 13″

, 13′

″

) connected in parallel with each other and configured to extend so that each said elongated winding element is in said overlapping relationship with an elongated winding element (12) in said first winding layer (10).

4. A transformer according to claim 3, characterized in that said plurality of elongated winding elements (13, 13, 13″

, 13′

″

) of said segment (16, 16′

) are connected to each other at the outer periphery (17) of the secondary winding and at the centre (18) thereof.

5. A transformer according to claim 3 or 4, characterized in that

said segment (16) comprises two said elongated winding elements (13, 13′

) connected in parallel for obtaining a turn ratio of 2;

1 of said first winding layer (10) with respect to said second winding layer (11).

6. A transformer according to claim 3 or 4, characterized in that said segment (16) comprises three said elongated winding elements connected in parallel for obtaining a turn ratio of 3:

1 of said first winding layer with respect to said second winding layer.

7. A transformer according to claim 3 or 4, characterized in that said segment (16′

) comprises four said elongated winding elements (13, 13′

, 13″

, 13′

″

) connected in parallel for obtaining a turn ratio of 4;

1 of said first winding layer (10) with respect to said second winding layer (11).

8. A transformer according to any of the preceding claims, characterized in that it comprises a portion (14) of the printed circuit board arranged next to said second winding layer (11) and having a third winding layer (15) on the opposite side thereof with respect to said second winding layer and with an elongated winding element thereof substantially following the elongated winding element of said second winding layer while being in an overlapping relationship therewith as seen perpendicularly to said printed circuit board over substantially the entire extension of these winding elements, and that said first (10) and third (15) winding layers are connected in series for both belonging to said primary winding and having the same number of turns.

9. A transformer according to any of the preceding claims, characterized in that it comprises two pairs of a said first winding layer (10, 15) and a said second winding layer (11, 21) with a respective printed circuit board arranged therebetween, and that the two first winding layers are connected in series and the two second winding layers are connected in parallel while belonging to the primary winding and the secondary winding, respectively, of the transformer.

10. A transformer according to any of claims 1, 8 and 9, characterized in that said second winding layer (11) has a fewer number of turns than said first winding layer by comprising an elongated winding element (22) being substantially wider in the cross-section dimension thereof as seen in parallel with said printed circuit board so as to be in said overlapping relationship with two adjacent turns of the elongated winding element of said first winding layer (10) for obtaining a turn ratio of 1:

2 with respect thereto.

11. A transformer according to any of the preceding claims, characterized in that it comprises three or more said layers each forming a said first or second layer and arranged in said overlapping relationship with respect to each other.

12. A transformer according to any of the preceding claims, characterized in that said winding layers (10, 11, 15) of the transformer are configured to have the same extension as seen in the direction of the current to flow therein, i.e. all extending in said direction towards the centre of the winding layer or all away from the centre of the winding layer.

13. A transformer according to any of the preceding claims, characterized in that it is a coreless transformer or a trans-former provided with a core.

14. A transformer according to any of the preceding claims, characterized in that it is configured to transfer powers of 1 W-100 W, preferably 10 W-100 W, between the primary and secondary winding thereof.

15. A transformer according to any of the preceding claims, characterized in that it is configured to transform alternating voltages having a frequency of 1-50 MHz or 2-10 MHz.

16. A laptop having a transformer according to any of claims 1-15 built in within the shell thereof.