ELECTRODE FOR ELECTROCHEMICAL DEVICE

• US 20100266898A1
• Filed: 11/06/2008
• Published: 10/21/2010
• Est. Priority Date: 11/09/2007
• Status: Abandoned Application

• Current Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Original Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Inventors: Iwamoto, Kazuya, Kogetsu, Yasutaka, Yamamoto, Taisuke
• Application Number:
  US12/742,195
• Publication Number:
  US 20100266898A1
• Time in Patent Office: Days
• US Class Current: 429/220
• CPC Class Codes: H01G 11/06 with one of the electrodes allowing ions to be reversibly doped thereinto, e.g. lithium ion capacitors [LIC]
• CPC Class Codes: H01G 11/22 Electrodes
• CPC Class Codes: H01G 11/28 arranged or disposed on a current collector; Layers or phases between electrodes and current collectors, e.g. adhesives
• CPC Class Codes: H01G 11/68 characterised by their material
• CPC Class Codes: H01G 11/70 characterised by their structure
• CPC Class Codes: H01G 11/74 Terminals, e.g. extensions of current collectors
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 4/485 of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy H01M4/505, H01M4/525 take precedence
• CPC Class Codes: H01M 4/58 of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
• CPC Class Codes: H01M 4/66 Selection of materials
• CPC Class Codes: H01M 4/667 in the form of layers, e.g. coatings
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors

Abstract

A problem to be solved by the invention is to provide an electrode for an electrochemical device which has a high capacity, suppresses the separation of an active material due to charge/discharge, and exhibits good cycle characteristics. To solve this problem, in the invention, an electrode 1 for an electrochemical device includes a current collector 2, an active material layer 4 formed over the current collector 2, and a thin layer 3 formed at least a part of the space between the current collector 2 and the active material layer 4. The active material layer 4 includes an active material which does not form a chemical bond with a component forming the current collector 2, and the like, and the thin layer 3 includes a component with a polarizability higher than that of the component forming the current collector 2.

Claims

1. An electrode for an electrochemical device, comprising a current collector, a thin layer formed on at least a part of a surface of the current collector, and an active material layer formed on a surface of the thin layer,

wherein the active material layer comprises an active material that does not form a chemical bond with a component forming the current collector, and the active material comprises one selected from the group consisting of oxides, nitrides and carbides of silicon, and oxides, nitrides and carbides of tin, and

the thin layer consists essentially of a component with a polarizability higher than that of the component forming the current collector.

3. The electrode for an electrochemical device in accordance with claim 1, wherein the active material layer is composed of an oxide of silicon represented by the formula:

SiO_x where 0<

x<

1.2 and x represents an atomic ratio of oxygen.

4. The electrode for an electrochemical device in accordance with claim 1, wherein the active material layer is composed of an oxide of tin represented by the formula:

SnO_y where 0<

y<

2 and y represents an atomic ratio of oxygen.

5. The electrode for an electrochemical device in accordance with claim 1, wherein the current collector is composed of copper, a copper alloy, nickel, a nickel alloy, or stainless steel.

6. The electrode for an electrochemical device in accordance with claim 1, wherein the current collector is composed of copper or a copper alloy, and the component of the thin layer with a polarizability higher than that of the component forming the current collector is a metal or an alloy of two or more metals selected from the group consisting of Ti, Ni, Co, Fe, Mn, Cr, V, Sc, Y, Zr, and Rh.

7. The electrode for an electrochemical device in accordance with claim 1, wherein the current collector is composed of nickel or a nickel alloy, and the component of the thin layer with a polarizability higher than that of the component forming the current collector is a metal or an alloy of two or more metals selected from the group consisting of Cr, V, Ti, Y, Zr, Nb, and Sc.

8. The electrode for an electrochemical device in accordance with claim 1, wherein the current collector is composed of stainless steel, and the component of the thin layer with a polarizability higher than that of the component forming the current collector is a metal or an alloy of two or more metals selected from the group consisting of V, Ti, Y, Zr, Nb, and Sc.

9. The electrode for an electrochemical device in accordance with claim 3, wherein the current collector is composed of copper, and the thin layer is composed of titanium.

10. The electrode for an electrochemical device in accordance with claim 1, wherein the current collector has a plurality of protrusions on the surface thereof.

11. The electrode for an electrochemical device in accordance with claim 1, wherein the active material layer comprises columns of the active material carried on the protrusions on the surface of the current collector.

12. The electrode for an electrochemical device in accordance with claim 11, wherein the columns of the active material are slanted relative to a direction of a normal to the surface of the current collector.

13. The electrode for an electrochemical device in accordance with claim 10, wherein the protrusions are evenly spaced on the surface of the current collector and regularly arranged.

14. A lithium ion secondary battery comprising a positive electrode, a negative electrode, a separator separating the positive electrode and the negative electrode, and a non-aqueous electrolyte, wherein one of the positive electrode and the negative electrode is the electrode of claim 1.

15. An electrochemical capacitor comprising at least a pair of polarizable electrodes, a separator separating the adjacent polarizable electrodes, and an electrolyte between the polarizable electrodes, wherein one of the polarizable electrodes is the electrode of claim 1.

2. (canceled)