SENSOR FOR USE IN AUTOMATION TECHNOLOGY AND METHOD FOR TRANSFERRING CONFIGURATION DATA FROM AN EXTERNAL COMPUTER TO A SENSOR

• US 20100268496A1
• Filed: 11/20/2008
• Published: 10/21/2010
• Est. Priority Date: 11/21/2007
• Status: Abandoned Application

• Current Assignee: Pepperl + Fuchs GmbH
• Original Assignee: Pepperl + Fuchs GmbH
• Inventors: Hoebel, Heiko, Trebbels, Dennis, Bergtholdt, Tobias
• Application Number:
  US12/744,096
• Publication Number:
  US 20100268496A1
• Time in Patent Office: Days
• US Class Current: 702/64
• CPC Class Codes: G05B 19/0426 Programming the control sequence
• CPC Class Codes: G05B 2219/23307 Initial program loader, ipl, bootstrap loader
• CPC Class Codes: G05B 2219/23312 Load program from attached device to control that device
• CPC Class Codes: G05B 2219/25166 USB, firewire, ieee-1394
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The present invention is directed to a sensor for use in automation technology and a method for transferring configuration data from an external computer to a sensor. The sensor includes: a sensor element for measuring a physical variable; a control/evaluation unit for controlling the sensor element, for processing a measuring signal from the sensor element, and for outputting an output signal to a computer interface; wherein the control/evaluation unit includes a memory for storing at least configuration data and program data, the control/evaluation unit cooperating, in an operating mode, with the computer interface for connecting the sensor to a peripheral unit, and wherein the sensor is supplied with electrical energy by the peripheral unit, in the operating mode; wherein the computer interface is adapted for use in a configuring mode for direct connection of the sensor to an external computer; the sensor is supplied with electrical energy by the external computer via the computer interface, in the configuring mode; and the computer interface is adapted to transfer, in the configuring mode, configuration data differentially between the sensor and the external computer through two wires of a data line at a bandwidth of more than 1 MBit/s.

Claims

1-18. -18. (canceled)

19. A sensor for use in automation technology for detection of a measurand, comprising:

a sensor element for measuring a physical variable;

a control/evaluation unit for controlling the sensor element, for processing a measuring signal from the sensor element, and for outputting an output signal to a computer interface;

wherein the control/evaluation unit includes a memory for storing at least configuration data and program data, the control/evaluation unit cooperating, in an operating mode, with the computer interface for connecting the sensor to a peripheral unit, and wherein the sensor is supplied with electrical energy by the peripheral unit, in the operating mode;

wherein

the computer interface is adapted for use in a configuring mode for direct connection of the sensor to an external computer;

the sensor is supplied with electrical energy by the external computer via the computer interface, in the configuring mode; and

the computer interface is adapted to transfer, in the configuring mode, configuration data differentially between the sensor and the external computer through two wires of a data line at a bandwidth of more than 1 MBit/s.

20. The sensor according to claim 19,

wherein

the computer interface has hardware means and software that is stored in the control/evaluation unit.

21. The sensor according to claim 19,

wherein

the computer interface has a plug-type connector and software that is stored in the control/evaluation unit.

22. The sensor according to claim 20,

wherein

the software is adapted to provide a USB slave functionality of the computer interface when the sensor is connected to the external computer.

23. The sensor according to claim 20,

wherein

the software is adapted to provide automatically a USB slave functionality of the computer interface when the sensor is connected to the external computer.

24. The sensor according to claim 19,

wherein

in the memory of the control/evaluation unit there is stored configuring software, which can be uploaded into a RAM of the external computer when the sensor is connected to the external computer;

and

the configuring software is adapted for automatic configuration of the sensor.

25. The sensor according to claim 19,

wherein

in the memory of the control/evaluation unit there is stored configuring software, which can be uploaded into a RAM of the external computer when the sensor is connected to the external computer;

and

the configuring software is adapted for configuration of the sensor interactively by a user.

26. The sensor according to claim 19,

further comprising:

an electronic system for recognizing whether the sensor operatively communicates with the peripheral unit.

27. The sensor according to claim 19,

further comprising:

an electronic system for recognizing whether the sensor is connected to the external computer.

28. The sensor according to claim 19,

further comprising:

an electronic system for recognizing whether the sensor operatively communicates with the peripheral unit and whether the sensor is connected to the external computer.

29. The sensor according to claim 26,

wherein

the electronic system analyzes a supply voltage applied to at least one contact of the computer interface.

30. The sensor according to claim 26,

wherein

the electronic system analyzes a data signal applied to at least one contact of the computer interface.

31. The sensor according to claim 19,

wherein

the memory of the control/evaluation unit has a read-only area.

32. The sensor according to claim 19,

wherein

the plug-type connector is a round plug-type connecter having a sealing action.

33. The sensor according to claim 19,

wherein

a boot loader is present in the memory of the control/evaluation unit.

34. The sensor according to claim 19, which is configured for the detection of objects or articles,

wherein the sensor is connected via the computer interface, in the configuring mode, directly to the external computer and is supplied with electrical energy by the external computer;

wherein configuration data are differentially transferred between the sensor and the external computer in the configuring mode via the two wires of the data line at a bandwidth of more than 1 MBit/s;

wherein the same computer interface is adapted to connect the sensor to the peripheral unit in the operating mode; and

wherein the sensor is supplied with electrical energy, in the operating mode, by the peripheral unit via the computer interface.

35. A method for transferring configuration data from an external computer to a sensor for automation technology,

wherein the sensor is connected via a computer interface, in a configuring mode, directly to an external computer and is supplied with electrical energy by the external computer;

wherein configuration data are differentially transferred between the sensor and the external computer in the configuring mode via two wires of a data line at a bandwidth of more than 1 MBit/s;

wherein the same computer interface is adapted to connect the sensor to a peripheral unit in an operating mode; and

wherein the sensor is supplied with electrical energy, in the operating mode, by the peripheral unit via the computer interface.

36. The method according to claim 35,

wherein

the sensor is temporarily connected to the external computer;

configuring software stored in a memory of the sensor then is uploaded into a RAM of the computer; and

the sensor is then automatically configured using the configuring software.

37. The method according to claim 35,

wherein

the sensor is temporarily connected to the external computer;

configuring software stored in a memory of the sensor then is uploaded into a RAM of the computer; and

the sensor is then configured by a user using the configuring software.

38. The method according to claim 35,

wherein

the sensor is recognized and treated by the external computer as a mass memory.

39. The method according to claim 35,

wherein

the sensor is connected, in the configuring mode, to a USB interface of the external computer.

40. The method according to claim 35,

wherein

in the memory of the control/evaluation unit there is stored software adapted to impart USB slave functionality to the computer interface, wherein the software is started when the sensor is connected to the external computer.

41. The method according to claim 35,

wherein

after the sensor has been connected to the external computer, the configuring software is started on the external computer following confirmation by a user.

42. The method according to claim 35,

wherein

after the sensor has been connected to the external computer, the configuring software is automatically started on the external computer.

43. The method according to claim 35,

wherein

the configuring software program prompts the external computer to establish a network connection to a remote host and to check whether at least one of new program versions for the configuring software program and new sensor firmware are available and

any up-to-date program versions are downloaded from the remote host and transferred to the memory of the sensor.

44. The method according to claim 35,

wherein

the configuring software program is stored in the memory of the sensor as an executable or interpretable program.

45. The method according to claim 35 for transferring configuration data from an external computer to a sensor, wherein the sensor comprises:

a sensor element for measuring a physical variable;

a control/evaluation unit for controlling the sensor element, for processing a measuring signal from the sensor element, and for outputting an output signal to the computer interface;

wherein the control/evaluation unit includes a memory for storing at least configuration data and program data, the control/evaluation unit cooperating, in the operating mode, with the computer interface for connecting the sensor to the peripheral unit, and wherein the sensor is supplied with electrical energy by the peripheral unit, in the operating mode;

wherein

the computer interface is adapted for use in the configuring mode for direct connection of the sensor to the external computer;

the sensor is supplied with electrical energy by the external computer via the computer interface, in the configuring mode; and

the computer interface is adapted to transfer, in the configuring mode, configuration data differentially between the sensor and the external computer through two wires of a data line at a bandwidth of more than 1 MBit/s.