Planar magnetic structure

• US 20100289610A1
• Filed: 05/12/2009
• Published: 11/18/2010
• Est. Priority Date: 05/12/2009
• Status: Active Grant

• Current Assignee: Raytheon Company (Rtx Corporation)
• Original Assignee: Raytheon Company (Rtx Corporation)
• Inventors: Barnett, Mark P., Jacobson, Boris S.
• Granted Patent: US 8,089,331 B2
• Time in Patent Office: Days
• US Class Current: 336/84C
• CPC Class Codes: H01F 2027/2809 on stacked layers
• CPC Class Codes: H01F 2027/2819 Planar transformers with printed windings, e.g. surrounded by two cores and to be mounted on printed circuit
• CPC Class Codes: H01F 27/2804 Printed windings
• CPC Class Codes: H01F 27/2885 with shields or electrodes shields or electrodes for pancake coils H01F27/2871; construction of electric or magnetic shields or screens H01F27/36

Abstract

An improved planar magnetic structure in which the voltage gradient between core and windings is reduced by shields disposed between the one or more legs of the core and the windings and extending through the PWB layers; vias are offset to permit them to be contained within the path of the winding; and the induced magnetic and eddy currents intrinsic to interstitial shield layers are reduced by configuring the shield conductors with pairs of courses with opposite and offsetting current propagation.

Claims

1. A planar magnetic structure comprising

a printed wiring board having at least one winding segment;

an inner clearance through said printed wiring board within said winding segment;

at least one outer clearance through said printed wiring board external to said winding segment;

a core having an inner leg extending through said inner clearance and at least one outer leg extending through said outer clearance defining a gap occupied by said winding segment;

an inner shield between said inner clearance and said inner core leg, said inner shield surrounding said inner leg but being less than one turn defining a shield gap;

said shields reducing the voltage gradient between said core legs and said winding segment; and

at least one outer electrostatic shield between said outer clearance and said at least one core outer leg, said outer shield disposed between said outer leg and inner leg; and

a guard barrier proximate said shield gap and between said shield gap and said winding segments;

said guard barrier reducing the voltage gradient between said inner shield end at said gap and said winding segment.

2. The planar magnetic structure of claim 1 in which there are at least two outer clearances, two outer core legs and two outer shields.

3. The planar magnetic structure of claim 1 in which said printed wiring board has a number of winding segments in a stacked array and said clearances, core legs and shields extend through said printed wiring board coextensive with all of said number of winding segments.

4. The planar magnetic structure of claim 1 in which said shields and the core legs, and said guard barrier are at the same, fixed voltage potential.

5. The planar magnetic structure of claim 4 in which said fixed potential is ground.

6. The planar magnetic structure of claim 1 in which said winding segments form the windings of a transformer.

7. A planar magnetic structure comprising:

a printed wiring board having a plurality of layers;

a core having a central leg and at least one external leg spaced from said central leg and extending through said layers of said printed wiring board;

a winding segment on each layer, each winding segment having a generally spiral path about said central leg between said central leg and said one or more external legs;

said winding segments being connected together from layer to layer;

a plurality of vias extending through said layers within the boundaries of said generally spiral path;

each of said winding segments except the last winding segment having its output connected to the input of the next winding segment through a via which is within the boundaries of said generally spiral path and the vias unconnected at any particular winding segment passing through that winding segment without electrical contact.

8. The planar magnetic structure of claim 7 in which said spiral path is curvilinear.

9. The planar magnetic structure of claim 7 in which said spiral path is rectilinear.

10. The planar magnetic structure of claim 7 in which all of said winding segments are wound in the same direction.

11. The planar magnetic structure of claim 7 in which all of said winding segments are wound in the same direction alternately inwardly and outwardly.

12. The planar magnetic structure of claim 7 in which all of said winding segments are wound in the same direction alternately outwardly and inwardly.

13. The planar magnetic structure of claim 7 in which said winding segments are connected in series.

14. The planar magnetic structure of claim 7 in which said vias are offset with respect to one another within the boundaries of said generally spiral path.

15. The planar magnetic structure of claim 14 in which said vias are offset longitudinally along the direction of said generally spiral path.

16. The planar magnetic structure of claim 14 in which said vias are offset laterally in said generally spiral path.

17. The planar magnetic structure of claim 7 in which said winding segments have a whole number of turns.

18. The planar magnetic structure of claim 7 in which said windings segments have a fractional number of turns.

19. An electrostatic shield for a multilayer electronic device comprising:

at least one interstitial shield layer;

a shield on the shield layer including a serpentine conductor made of a series of courses, each pair of courses in said serpentine conductor propagating current in opposite directions for offsetting the induced magnetic fields and resulting currents.

20. The electrostatic shield of claim 19 in which said serpentine conductor is arranged in a circumferential path of less than one turn.

21. The electrostatic shield of claim 19 in which said courses extend radially.

22. An electrostatic shield for a multilayer electronic device comprising:

a first set of conductors including at least two spaced courses;

a second set of conductors including at least two spaced courses interdigitated with said first set of conductors;

each of said conductors includes a barrier section which separates the courses of the other set of conductors and is connected to a fixed potential.

23. The electrostatic shield of claim 22 in which said courses are curvilinear.

24. The electrostatic shield of claim 22 in which said courses are rectilinear.

25. The electrostatic shield of claim 22 in which said courses are less than one turn.

26. The electrostatic shield of claim 22 in which said device includes a magnetic structure having a core and said courses surround said core.