Exit Pupil Expanders with Wide Field-of-View

• US 20100296163A1
• Filed: 12/18/2007
• Published: 11/25/2010
• Est. Priority Date: 12/18/2007
• Status: Active Grant

• Current Assignee: Magic Leap, Inc.
• Original Assignee: Nokia Corporation
• Inventors: Saarikko, Pasi
• Granted Patent: US 8,508,848 B2
• Time in Patent Office: Days
• US Class Current: 359/567
• CPC Class Codes: G02B 27/0081 with means for altering, e.g. enlarging, the entrance or exit pupil
• CPC Class Codes: G02B 27/4272 having plural diffractive elements positioned sequentially along the optical path
• CPC Class Codes: G02B 5/1814 structurally combined with one or more further optical elements, e.g. lenses, mirrors, prisms or other diffraction gratings G02B5/189 takes precedence
• CPC Class Codes: G02B 5/32 Holograms used as optical elements

Abstract

The specification and drawings present a new apparatus and method for providing a wide field-of-view as well as illumination uniformity in exit pupil expanders (EPE) using stacked EPE substrates (or plates) with non-symmetric exit pupil expansion that use a plurality of diffractive elements for expanding the exit pupil of a display for viewing.

Claims

1. An apparatus, comprising:

a first substrate of optical material having a first surface and a second surface which is opposite to the first surface;

an in-coupling diffractive element disposed on the first or the second surface of said first substrate;

one or more out-coupling diffractive elements disposed on the first or the second surface,

wherein said in-coupling diffractive element is configured to diffract optical rays of the input optical beam, which are incident from one half space relative to a plane perpendicular to said first substrate and parallel to periodic lines of the in-coupling diffractive element, so as to provide one diffracted optical beam substantially within said first and second surfaces such that at least a portion of said one diffracted optical beam is coupled only to one of said one or more out-coupling diffractive elements;

a second substrate of optical material having a further first surface and a further second surface and being positioned substantially parallel to the first substrate and in juxtaposed spaced relationship hereto, wherein the further second surface is opposite to the further first surface;

a further in-coupling diffractive element disposed on the further first or the further second surface substantially in alignment with said in-coupling diffractive element and having further periodic lines parallel to said periodic lines of the in-coupling diffractive element, and configured to receive a portion of said input optical beam which propagates through said first substrate into the further substrate; and

one or more further out-coupling diffractive elements disposed on the further first or the further second surface and each being substantially opposite to a corresponding diffractive element of said one or more out-coupling diffractive elements,

wherein said further in-coupling diffractive element is configured to diffract optical rays of the portion of the input optical beam, which are incident from another half space relative to said plane, to provide a further one diffracted optical beam substantially within said further first and further second surfaces such that at least a portion of said further diffracted optical beam is coupled only to one of said one or more further out-coupling diffractive elements which is opposite to said one of the one or more out-coupling diffractive elements,

and wherein said one of the one or more out-coupling diffractive elements is configured to couple by diffraction parts of said one diffracted optical beam from the first substrate for providing an output optical beam out of said first substrate with an expanded exit pupil in one or two dimensions, said output optical beam being propagated through said second substrate, and

said one of the one or more further out-coupling diffractive elements is configured to couple by diffraction parts of said further one diffracted optical beams from the second substrate for providing a further output optical beam out of said second substrate with said expanded exit pupil in said one or two dimensions.

2. The apparatus of claim 1, wherein said in-coupling diffractive element is further configured to diffract optical rays of the input optical beam, which are incident from another half space relative to said plane, to provide another diffracted optical beam substantially within said first and second surfaces such that at least a portion of said another diffracted optical beam is coupled only to another of said one or two out-coupling diffractive elements,

wherein said further in-coupling diffractive element is configured to diffract optical rays of said portion of the input optical beam, which are incident from said one half space relative to said plane, to provide a further another diffracted optical beam substantially within said further first and further second surfaces such that at least a portion of said further another diffracted optical beam is coupled only to another of said one or two further out-coupling diffractive elements which is opposite to said another of the one or more out-coupling diffractive elements,

wherein said one and another of the one or more out-coupling diffractive elements are configured to couple by diffraction parts of said one and another diffracted optical beams from the first substrate for providing two output optical beams out of said first substrate with the expanded exit pupil in one or two dimensions, said output optical beams being propagated through said second substrate, and

said one and another of the further one or more diffractive elements are configured to couple by diffraction parts of said further one and further another diffracted optical beams from the second substrate for providing two further output optical beams out of said second substrate with the expanded exit pupil in said one or two dimensions.

3. The apparatus of claim 2, wherein each of said two output optical beams and a corresponding each of said two further output optical beams substantially coincide at a predetermined distance range from the second substrate.

4. The apparatus of claim 2, wherein the one and another of said one or more out-coupling diffractive elements are symmetrical relative to the in-coupling diffractive element and the one and another of the one or more further out-coupling diffractive elements are symmetrical relative to the further in-coupling diffractive element.

5. The apparatus of claim 2, wherein distances from the one and another of said one or more out-coupling diffractive elements to the in-coupling diffraction element are different than corresponding distances from the one and another of the one or more further out-coupling diffractive elements to the further in-coupling diffractive element.

6. The apparatus of claim 1, wherein optical rays of the output optical beam and of the further output optical beam are substantially parallel to corresponding optical rays of the input optical beam.

7. The apparatus of claim 1, wherein, when using identical materials and identical surrounding material for the first and second substrates, the in-coupling diffractive element has a period of the periodic lines equal to a maximum wavelength of the input optical beam divided by an index of refraction of the first and second substrates, and the further in-coupling diffractive element has a further period of the further periodic lines equal to a minimum wavelength of the input optical beam divided by an index of refraction of a surrounding material of the first and second substrates.

8. The apparatus of claim 1, wherein, when using identical materials and identical surrounding material for the first and second substrates, the further in-coupling diffractive element has a further period of the further periodic lines equal to a maximum wavelength of the input optical beam divided by an index of refraction of the first and second substrates, and the in-coupling diffractive element has a period of the periodic lines equal to a minimum wavelength of the input optical beam divided by an index of refraction of a surrounding material of the first and second substrates.

9. The apparatus of claim 1, wherein a width of the in-coupling diffraction element in a direction perpendicular to the periodic lines is different from a corresponding width of the further in-coupling diffractive element in a direction perpendicular to the further periodic lines.

10. The apparatus of claim 1, wherein the two or more out-coupling diffractive elements, the in-coupling diffractive element, the one or more further out-coupling diffractive elements and the further in-coupling diffractive element have parallel periodic lines.

11. The apparatus of claim 1, further comprising one or more further substrates, positioned substantially parallel to the first and second substrates and in juxtaposed spaced relationship thereto, with in-coupling and out-coupling diffractive elements disposed on respective surfaces of said one or more further substrates, wherein each of said one or more further substrates with the disposed diffractive elements is substantially identical to said first substrate with the in-coupling diffractive element and the one or more out-coupling diffraction element or to said second substrate with the further in-coupling diffractive element and the one or more further out-coupling diffraction elements.

12. The apparatus of claim 1, further comprising one or more further substrates, positioned substantially parallel to the first and second substrates and in juxtaposed spaced relationship thereto, with in-coupling and out-coupling diffractive elements disposed on respective surfaces of said one or more further substrates, wherein each of said one or more further substrates with the disposed diffractive elements is configured to perform a non-symmetric exit pupil extension for larger incidence angles of said input optical beam than said first substrate with the in-coupling diffractive element and the one or more out-coupling diffraction element or said second substrate with the further in-coupling diffractive element and the one or more further out-coupling diffraction elements.

13. The apparatus of claim 1, further comprising one or more further substrates, positioned substantially parallel to the first and second substrates and in juxtaposed spaced relationship thereto, with in-coupling and out-coupling diffractive elements disposed on respective surfaces of said one or more further substrates, wherein each of said one or more further substrates with the disposed diffractive elements is configured to perform a symmetric exit pupil extension only for smaller incidence angles of said input optical beam than said first substrate with the in-coupling diffractive element and the one or more out-coupling diffraction element or said second substrate with the further in-coupling diffractive element and the one or more further out-coupling diffraction elements.

14. The apparatus of claim 1, wherein a material surrounding the first and second substrates is air.

15. The apparatus of claim 1, further comprises one or more intermediate diffractive elements disposed on the first substrate and one or more further intermediate diffractive elements disposed on the second substrate such that at least parts of the input optical beam diffracted in the in-coupling diffractive element and in the further in-coupling diffractive element are first coupled to corresponding said one or more intermediate diffractive elements and said one or more further intermediate diffractive elements, which are configured to further couple by diffraction corresponding optical beams to the one or more out-coupling diffractive elements and to the one or more further out-coupling diffractive elements, for providing one or more output optical beams and one or more further output optical beams with said expanded exit pupil in said two dimensions.

16. The apparatus of claim 1, wherein said input optical beam is emanated from a virtual image of a display or a microdisplay.

17. The apparatus of claim 1, wherein grooves of said in-coupling diffractive element or said further in-coupling diffractive element have an asymmetric groove shape and are slanted gratings.

22. The method of claim 1, wherein, when using identical materials and identical surrounding material for the first and second substrates, the in-coupling diffractive element has a period of the periodic lines equal to a maximum wavelength of the input optical beam divided by an index of refraction of the first and second substrates, and the further in-coupling diffractive element has a further period of the further periodic lines equal to a minimum wavelength of the input optical beam divided by an index of refraction of a surrounding material of the first and second substrates, or

when using identical materials and identical surrounding material for the first and second substrates, the further in-coupling diffractive element has a further period of the further periodic lines equal to a maximum wavelength of the input optical beam divided by an index of refraction of the first and second substrates, and the in-coupling diffractive element has a period of the periodic lines equal to a minimum wavelength of the input optical beam divided by an index of refraction of a surrounding material of the first and second substrates.

23. The method of claim 1, wherein the two or more out-coupling diffractive elements, the in-coupling diffractive element, the one or more further out-coupling diffractive elements and the further in-coupling diffractive element have parallel periodic lines.

18. A method, comprising:

receiving an input optical beam by an in-coupling diffractive element disposed on a first or a second surface of a first substrate, wherein the second surface is opposite to the first surface;

diffracting optical rays of the input optical beam, which are incident from one half space relative to a plane perpendicular to said first substrate and parallel to periodic lines of the in-coupling diffractive element, using said in-coupling diffractive element disposed on the first or the second surface, so as to provide one diffracted optical beam substantially within said first and second surfaces such that at least a portion of said one diffracted optical beam is coupled only to one of one or more out-coupling diffractive elements disposed on the first or the further second surface of the first substrate;

coupling by diffraction parts of said one diffracted optical beams from the first substrate using said one of said one or more out-coupling diffractive elements for providing an output optical beam out of said first substrate with an expanded exit pupil in one or two dimensions, and propagating said output optical beam through a second substrate, said second substrate being positioned substantially parallel to the first substrate and in juxtaposed spaced relationship hereto;

receiving a portion of said input optical beam which propagates through said first substrate into the second substrate, by a further in-coupling diffractive element disposed on a further first or a further second surface of the second substrate substantially in alignment with said in-coupling diffractive element and having further periodic lines parallel to said periodic lines of the in-coupling diffractive element, wherein the further second surface is opposite to the further first surface;

diffracting optical rays of the portion of the input optical beam, which are incident from said another half space relative to said plane, using said further in-coupling diffractive element to provide a further one diffracted optical beam substantially within said further first and further second surfaces such that at least a portion of said further one diffracted optical beam is coupled only to one of said one or more further out-coupling diffractive elements which is opposite to said one of the one or more out-coupling diffractive elements; and

coupling by diffraction parts of said further one diffracted optical beam from the second substrate using said one of said one or more further out-coupling diffractive elements for providing a further output optical beam out of said second substrate with said expanded exit pupil in said one or two dimensions.

19. The method of claim 18, further comprising:

diffracting optical rays of the input optical beam, which are incident from another half space relative to said plane, to provide another diffracted optical beam substantially within said first and second surfaces such that at least a portion of said another diffracted optical beam is coupled only to another of said one or two out-coupling diffractive elements, wherein said another of said one or more out-coupling diffractive elements disposed on the first or the second surface of the first substrate;

coupling by diffraction parts of said another diffracted optical beam from the first substrate using another of said one or more out-coupling diffractive elements for providing another output optical beam out of said first substrate with an expanded exit pupil in one or two dimensions, and propagating said another output optical beam through the second substrate;

diffracting optical rays of said portion of the input optical beam, which are incident from said one half space relative to said plane, using said further in-coupling diffractive element to provide a further another diffracted optical beam substantially within said further first and further second surfaces such that at least a portion of said further another diffracted optical beam is coupled only to another of the one or more further out-coupling diffractive elements which is opposite to said another of the one or more out-coupling diffractive elements; and

coupling by diffraction parts of said further another diffracted optical beam from the second substrate using said another of said one or more further out-coupling diffractive elements for providing a further another output optical beam out of said second substrate with said expanded exit pupil in said one or two dimensions.

20. The method of claim 19, wherein the one and another of said one or more out-coupling diffractive elements are symmetrical relative to the in-coupling diffractive element and the one and another of the one or more further out-coupling diffractive elements are symmetrical relative to the further in-coupling diffractive element.

21. The method of claim 19, wherein distances from the one and another of said one or more out-coupling diffractive elements to the in-coupling diffraction element are different than corresponding distances from the one and another of the one or more further out-coupling diffractive elements to the further in-coupling diffractive element.

24. An electronic device, comprising:

a data processing unit;

an optical engine operatively connected to the data processing unit for receiving image data from the data processing unit;

a display device operatively connected to the optical engine for forming an image based on the image data; and

an exit pupil expander comprising;

a first substrate of optical material having a first surface and a second surface which is opposite to the first surface;

an in-coupling diffractive element disposed on the first or the second surface of said first substrate;

one or more out-coupling diffractive elements disposed on the first or the second surface,

wherein said in-coupling diffractive element is configured to diffract optical rays of the input optical beam, which are incident from one half space relative to a plane perpendicular to said first substrate and parallel to periodic lines of the in-coupling diffractive element, so as to provide one diffracted optical beam substantially within said first and second surfaces such that at least a portion of said one diffracted optical beam is coupled only to one of said one or more out-coupling diffractive elements;

a second substrate of optical material having a further first surface and a further second surface and being positioned substantially parallel to the first substrate and in juxtaposed spaced relationship hereto, wherein the further second surface is opposite to the further first surface;

a further in-coupling diffractive element disposed on the further first or the further second surface substantially in alignment with said in-coupling diffractive element and having further periodic lines parallel to said periodic lines of the in-coupling diffractive element, and configured to receive a portion of said input optical beam which propagates through said first substrate into the further substrate; and

one or more further out-coupling diffractive elements disposed on the further first or the further second surface and each being substantially opposite to a corresponding diffractive element of said one or more out-coupling diffractive elements,

wherein said further in-coupling diffractive element is configured to diffract optical rays of the portion of the input optical beam, which are incident from another half space relative to said plane, to provide a further one diffracted optical beam substantially within said further first and further second surfaces such that at least a portion of said further diffracted optical beam is coupled only to one of said one or more further out-coupling diffractive elements which is opposite to said one of the one or more out-coupling diffractive elements,

and wherein said one of the one or more out-coupling diffractive elements is configured to couple by diffraction parts of said one diffracted optical beam from the first substrate for providing an output optical beam out of said first substrate with an expanded exit pupil in one or two dimensions, said output optical beam being propagated through said second substrate, and

said one of the one or more further out-coupling diffractive elements is configured to couple by diffraction parts of said further one diffracted optical beams from the second substrate for providing a further output optical beam out of said second substrate with said expanded exit pupil in said one or two dimensions.

25. The electronic device of claim 24, wherein said in-coupling diffractive element is further configured to diffract optical rays of the input optical beam, which are incident from another half space relative to said plane, to provide another diffracted optical beam substantially within said first and second surfaces such that at least a portion of said another diffracted optical beam is coupled only to another of said one or two out-coupling diffractive elements,

wherein said further in-coupling diffractive element is configured to diffract optical rays of said portion of the input optical beam, which are incident from said one half space relative to said plane, to provide a further another diffracted optical beam substantially within said further first and further second surfaces such that at least a portion of said further another diffracted optical beam is coupled only to another of said one or two further out-coupling diffractive elements which is opposite to said another of the one or more out-coupling diffi active elements,

wherein said one and another of the one or more out-coupling diffractive elements are configured to couple by diffraction parts of said one and another diffracted optical beams from the first substrate for providing two output optical beams out of said first substrate with the expanded exit pupil in one or two dimensions, said output optical beams being propagated through said second substrate, and

said one and another of the further one or more diffractive elements are configured to couple by diffraction parts of said further one and further another diffracted optical beams from the second substrate for providing two further output optical beams out of said second substrate with the expanded exit pupil in said one or two dimensions.