PERFORMANCE MONITOR FOR SUBSEA EQUIPMENT

• US 20100299119A1
• Filed: 10/19/2007
• Published: 11/25/2010
• Est. Priority Date: 10/20/2006
• Status: Abandoned Application

• Current Assignee: Aker Subsea As (AKER Solutions ASA)
• Original Assignee: Aker Subsea As (AKER Solutions ASA)
• Inventors: Melbo, Hallgeir, Erikson, Klas Goran
• Application Number:
  US12/446,282
• Publication Number:
  US 20100299119A1
• Time in Patent Office: Days
• US Class Current: 703/6
• CPC Class Codes: E21B 43/01 specially adapted for obtaining from underwater installations
• CPC Class Codes: E21B 47/00 Survey of boreholes or wells monitoring pressure or flow of drilling fluid E21B21/08
• CPC Class Codes: G05B 19/4184 characterised by fault tolerance, reliability of production system
• CPC Class Codes: G05B 2219/32179 Quality control, monitor production tool with multiple sensors
• CPC Class Codes: G05B 23/0283 Predictive maintenance, e.g. involving the monitoring of a system and, based on the monitoring results, taking decisions on the maintenance schedule of the monitored system; Estimating remaining useful life [RUL] preventive maintenance, i.e. planning maintenance according to the available resources without monitoring the system G06Q10/06
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The present invention relates to a system and method for monitoring subsea equipment performance and for providing early warning for equipment maintenance, comprising at least one sensor coupled to said equipment and arranged to measure at least one performance indicator value and a calculation unit for sampling the measured indicator values at a chosen rate, and from the sampled data estimating a likely future development of the sampled value and estimating the time for the passing of a chosen threshold value, the threshold value being a critical value requiring repair of replacements of said equipment, the system being adapted to provide a signal indicating the calculated time of repair/replacement.

Claims

1. A system for monitoring subsea equipment performance and for providing early warning for equipment maintenance, comprising:

at least one sensor coupled to said equipment and arranged to measure at least one performance indicator value; and

a calculation unit for sampling the measured indicator values at a chosen rate and from the sampled data estimating a likely future development of the sampled value and estimating the time for the passing of a chosen threshold value, the threshold value being a critical value requiring repair or replacements of said equipment, the system being adapted to provide a signal indicating the calculated time of repair/replacement, and wherein the monitored equipment is a subsea pump in a subsea pumping system and one of said at least one performance indicator values is the lube oil consumption.

2. The system according to claim 1, wherein the estimated future development is recalculated and corrected at certain intervals, so as to update the calculated time of repairs/replacement.

3. The system according to claim 1, wherein monitored equipment is a subsea pump in a subsea pumping system and the measured indicator value is the pump efficiency.

4. The system according to claim 1, wherein monitored equipment is a subsea pump in an accumulator bank in a subsea pumping system and one of said at least one performance indicator values is pressure in the accumulator tanks.

5. The system according to claim 1, wherein a number of performance indicators are measured, the calculation unit being adapted to construct a model based on the measurements and known characteristics of the development of each indicator and to estimate the repair/replacement time based on the model.

6. A method for monitoring subsea equipment performance and for providing early warning for equipment maintenance, comprising:

measuring at least one performance indicator at a chosen rate with at least one sensor coupled to said equipment and sampling the measured indicator values; and

estimating from the sampled data a likely future development of the sampled value and estimating the time for the passing of a chosen threshold value, the threshold value being a critical value requiring repair of replacements of said equipment;

wherein the monitored equipment is a subsea pump in a subsea pumping system and one of said at least one indicator value is the lube oil consumption.

7. The method according to claim 6, wherein the estimated future development is recalculated and corrected at certain intervals, so as to update the calculated time of repairs/replacement.

8. The method according to claim 6, wherein a measured indicator value is the pump efficiency.

9. The method according to claim 6, wherein a measured indicator value is pressure in the accumulator tanks.

10. The method according to claim 6, wherein a number of performance indicators are measured, the calculation unit being adapted to construct a model based on the measurements and known characteristics of the development of each indicator and to estimate the repair/replacement time based on the model.

11. A system for monitoring subsea equipment performance and for providing early warning for equipment maintenance, comprising:

at least one sensor coupled to said equipment and arranged to measure at least one performance indicator value; and

a calculation unit for sampling the measured indicator values at a chosen rate and from the sampled data estimating a likely future development of the sampled value and estimating the time for the passing of a chosen threshold value, the threshold value being a critical value requiring repair of replacements of said equipment, the system being adapted to provide a signal indicating the calculated time of repair/replacement, and wherein the monitored equipment is a subsea pump in an accumulator bank in a subsea pumping system and one of said at least one performance indicator values is pressure in the accumulator tanks.

12. The system according to claim 11, wherein the estimated future development is recalculated and corrected at certain intervals, so as to update the calculated time of repairs/replacement.

13. The system according to claim 11, wherein a measured indicator value is the lube oil consumption.

14. The system according to claim 11, wherein a measured indicator value is the pump efficiency.

15. The system according to claim 11, wherein a number of performance indicators are measured, the calculation unit being adapted to construct a model based on the measurements and known characteristics of the development of each indicator and to estimate the repair/replacement time based on the model.

16. A method for monitoring subsea equipment performance and for providing early warning for equipment maintenance, comprising:

measuring at least one performance indicator with at least one sensor coupled to said equipment at a chosen rate and sampling the measured indicator values; and

estimating from the sampled data a likely future development of the sampled value and estimating the time for the passing of a chosen threshold value, the threshold value being a critical value requiring repair of replacements of said equipment;

wherein the monitored equipment is a subsea pump in an accumulator bank in a subsea pumping system and one of said at least one indicator value is pressure in the accumulator tanks.

17. The method according to claim 16, wherein the estimated future development is recalculated and corrected at certain intervals, so as to update the calculated time of repairs/replacement.

18. The method according to claim 16, wherein a measured indicator value is the lube oil consumption.

19. The method according to claim 16, wherein a measured indicator value is the pump efficiency.

20. The method according to claim 16, wherein a number of performance indicators are measured, the calculation unit being adapted to construct a model based on the measurements and known characteristics of the development of each indicator and to estimate the repair/replacement time based on the model.