Integrated Air Intake System

• US 20100301638A1
• Filed: 03/05/2010
• Published: 12/02/2010
• Est. Priority Date: 05/29/2009
• Status: Abandoned Application

• Current Assignee: Deere & Company
• Original Assignee: Deere & Company
• Inventors: Hinshaw, Eric J., Braun, Kevin G.
• Application Number:
  US12/718,167
• Publication Number:
  US 20100301638A1
• Time in Patent Office: Days
• US Class Current: 296/208
• CPC Class Codes: F02M 35/164 Heavy duty vehicles, e.g. trucks, trains, agricultural or construction machines

Abstract

An engine air intake system is provided which is formed by an engine compartment. A fan and a grille screen are used to remove a portion of debris from air external to the vehicle. After the air is partially cleaned via the grille screen, it moves toward a heat exchanger carrying a portion of the remaining debris with it. A portion of the debris may fall out of the air via gravitational effects. A portion of the air then moves up and into an entrance passage for an air intake duct that is integrated with the hood of the engine enclosure, this portion having been further cleaned via debris passage to and through the heat exchanger as well as gravitational effects. The air then travels through the air intake duct and passes through an air filter where a portion of the remaining debris is removed prior to the air being supplied to the engine intake.

Claims

1. An air intake system for a vehicle comprising:

an engine enclosure, the engine enclosure comprising a hood and at least one side wall;

an engine;

a heat exchanger;

a screen;

a filter;

a filter supply duct; and

a fan, the hood including an air intake duct along a length of the hood, the air channel integral to the hood and supplying intake air for the engine, the air intake duct having an entrance passage providing for air flow in a direction substantially orthogonal to a direction of the air intake duct, the entrance passage longitudinally located between the screen and the heat exchanger, the fan moving a first ambient air through the screen and a second ambient air into the engine enclosure, the fan moving the second ambient air through the heat exchanger, the engine moving a third ambient air through the entrance passage and into the air intake duct via an air intake duct pressure lower than a pressure of the second ambient air, the engine moving the third ambient air through the filter via a pressure in the filter supply duct to provide a fourth ambient air.

2. The air intake system of claim 1, wherein the first ambient air is air outside of the engine enclosure containing a first amount of debris.

3. The air intake system of claim 2, wherein the second ambient air contains a second amount of debris, the second amount of debris lower than the first amount, the screen blocking the passage of some debris from the first amount.

4. The air intake system of claim 3, wherein the third ambient air contains a third amount of debris, the third amount of debris lower than the second amount, a portion of the second amount of debris unable to change direction sufficiently to move into the channel inlet.

5. The air intake system of claim 4, wherein the fourth ambient air contains a fourth amount of debris, the fourth amount of debris lower than the third amount, the filter blocking the passage of some debris from the third ambient air.

6. The air intake system of claim 1, wherein the at least one side wall includes two sidewalls.

7. The air intake system of claim 6, wherein the engine enclosure further comprises a floor.

8. The air intake system of claim 1, wherein the air intake duct comprises metal walls.

9. The air intake system of claim 8, wherein the air channel includes heat insulation significantly reducing heat transfer from the engine enclosure to the third ambient air.

10. The air intake system of claim 9, wherein the heat insulation comprises a plurality of metal walls, the plurality of metal walls forming an inner duct structure and an outer duct structure and having a gap of predetermined width between the inner and outer duct structures as well as substantially static air within the gap.

11. An air intake system for powered machinery comprising:

an engine enclosure, the engine enclosure comprising a hood and at least one side wall;

an engine;

a screen;

a filter; and

a fan, the hood including an air intake duct along a length of the hood, the air intake duct integral to the hood and supplying intake air for the engine, the air intake duct having an entrance passage providing for the entrance of air flowing in a direction substantially orthogonal to a direction of the air intake duct, the entrance passage longitudinally located between the screen and the engine, the fan moving a first ambient air through the screen, the fan moving a second ambient air from the screen into the engine enclosure, the engine moving a third ambient air through the entrance passage and into the air intake duct via an air intake duct pressure lower than a pressure of the second ambient air, the engine moving the third ambient air through the filter via the channel pressure to provide a fourth ambient air.