OPTICAL FILMS

• US 20100309551A1
• Filed: 11/20/2008
• Published: 12/09/2010
• Est. Priority Date: 11/21/2007
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Whitney, Leland R.
• Granted Patent: US 8,289,639 B2
• Time in Patent Office: Days
• US Class Current: 359/496
• CPC Class Codes: G02B 6/0053 Prismatic sheet or layer; Brightness enhancement element, sheet or layer

Abstract

An optical film structure for backlit displays having two films, both in prisms up configuration. The first film, closer to the light guide, has an array of generally symmetric 90-degree prisms facing the viewer. The second film, farther from the light guide, has an array of generally asymmetric prisms facing the viewer, with one face of the prisms inclined at about 45 degrees and the other face generally perpendicular to the plane of the backlight. The prisms of the first and second films may have an azimuthal angle between them, and may have different pitches from each other. The film structure recycles a portion of the light from the light guide, thereby helping to increase uniformity over the area of the display. The film structure also compresses the light emerging from the light guide, thereby providing a more sharply peaked brightness distribution for the viewer.

Claims

1. An optical film structure, comprising:

a first film comprising

a first smooth side; and

a first structured side opposite the first smooth side, the first structured side comprising

a plurality of first linear prisms, each first linear prism formed by a first near surface and a first far surface, each first linear prism having a first peak at the intersection of the first near surface and the first far surface, the plurality of first peaks forming a first imaginary plane;

wherein the first near surface forms an angle with the first imaginary plane between 35 and 55 degrees; and

wherein the first far surface forms an angle with the first imaginary plane between 35 and 55 degrees; and

a second film adjacent and parallel to the first film comprising

a second smooth side facing the first structured side; and

a second structured side opposite the second smooth side, the second structured side comprising

a plurality of second linear prisms, each second linear prism formed by a second near surface and a second far surface, each second linear prism having a second peak at the intersection of the second near surface and the second far surface, the plurality of second peaks forming a second imaginary plane;

wherein the second near surface forms an angle with the second imaginary plane between 70 and 110 degrees; and

wherein the second far surface forms an angle with the second imaginary plane between 35 and 55 degrees.

2. The optical film structure of claim 1,

wherein the plurality of first near surfaces are all essentially parallel to each other;

wherein the plurality of first far surfaces are all essentially parallel to each other;

wherein the plurality of second near surfaces are all essentially parallel to each other; and

wherein the plurality of second far surfaces are all essentially parallel to each other.

3. The optical film structure of claim 1, wherein the first peaks and the second peaks form an azimuthal angle between 0 degrees and 20 degrees.

4. The optical film structure of claim 1,

wherein the first peaks form a first azimuthal angle with respect to a light-valve pixel axis, the first azimuthal angle having an absolute value between 0 and 20 degrees;

and

wherein the second peaks form a second azimuthal angle with respect to the light-valve pixel axis, the second azimuthal angle having an absolute value between 0 and 20 degrees and having the opposite sign of the first azimuthal angle.

5. The optical film structure of claim 1, wherein the first film and the second film are in contact.

6. The optical film structure of claim 1, wherein the first film and the second film are spaced apart.

7. The optical film structure of claim 1, wherein the first film and the second film have refractive indices between 1.4 and 2.0.

8. The optical film structure of claim 1, wherein at least one of the first film or the second film reflects light having a first polarization axis and transmits light having a second polarization axis perpendicular to the first polarization axis.

9. The optical film structure of claim 1,

wherein the first peaks are spaced apart by a first pitch between 5 microns and 60 microns;

and

wherein the second peaks are spaced apart by a second pitch between 5 microns and 60 microns.

10. The optical film structure of claim 9, wherein the first pitch is different from the second pitch.

11. The optical film structure of claim 10, wherein the first pitch is different from a rational fraction of the second pitch.

12. The optical film structure of claim 11, wherein the first pitch and the second pitch are both different from a rational fraction of a light-valve pixel pitch.

13. The optical film structure of claim 1,

wherein the first near surface forms an angle with the first imaginary plane between 40 and 50 degrees;

wherein the first far surface forms an angle with the first imaginary plane between 40 and 50 degrees;

wherein the second near surface forms an angle with the first imaginary plane between 80 and 90 degrees; and

wherein the first far surface forms an angle with the first imaginary plane between 40 and 50 degrees.

14. A film structure, comprising:

film means for providing a second beam having a second primary propagation angle between 45 and 65 degrees and a second beam width from a first beam having a first primary propagation angle between 5 and 25 degrees and a first beam width, the second beam width being less than the first beam width; and

film means for providing a third beam having a third primary propagation angle between 80 and 100 degrees and a third beam width from the second beam, the third beam width being less than the first beam width.

15. The film structure of claim 14,

wherein the first primary propagation angle is between 10 degrees and 20 degrees;

wherein the second primary propagation angle is between 55 degrees and 59 degrees; and

wherein the third primary propagation angle is between 84 degrees and 92 degrees.

16. The film structure of claim 15,

wherein the first primary propagation angle is between 14 degrees and 16 degrees;

wherein the second primary propagation angle is between 56.7 degrees and 57.3 degrees; and

wherein the third primary propagation angle is between 85.6 degrees and 86.4 degrees.

17. An optical film structure, comprising:

a first film comprising

a first smooth side having a first surface normal; and

a first structured side opposite the first smooth side, the first structured side comprising a plurality of first linear prisms, each first linear prism formed by a first face and a second face, the first and second faces each forming an angle with the first surface normal between 35 and 55 degrees; and

a second film in proximity to the first film comprising

a second smooth side opposed to the first structured side and having a second surface normal; and

a second structured side opposite the second smooth side, the second structured side comprising a plurality of second linear prisms, each second linear prism formed by a third face and a fourth face, the third face forming an angle with the second surface normal between 0 degrees and 20 degrees, and the fourth face forming an angle with the second surface normal between 35 and 55 degrees.

18. The optical film structure of claim 17, wherein the first surface normal is parallel to the second surface normal.

19. The optical film structure of claim 17, wherein the first structured side is in contact with the second smooth side.

20. The optical film structure of claim 17, wherein the first structured side is spaced apart from the second smooth side.

21. The optical film structure of claim 17, wherein an azimuthal angle between the plurality of first linear prisms and the plurality of second linear prisms is between about 0 degrees and about 20 degrees.

22. The optical film structure of claim 17,

wherein the first linear prisms are disposed in a periodic pattern with a first periodicity between 20 microns and 60 microns;

and

wherein the second linear prisms are disposed in a periodic pattern with a second periodicity between 20 microns and 60 microns.

23. The optical film structure of claim 22, wherein the first periodicity and the second periodicity are different.

24. The optical film structure of claim 17,

wherein the first faces form an angle with the first surface normal of about 45 degrees;

wherein the second faces form an angle with the first surface normal of about 45 degrees;

wherein the third faces are essentially parallel to the second surface normal;

wherein the fourth faces form an angle with the second surface normal of about 45 degrees; and

wherein the first linear prisms and the second linear prisms have a refractive between about 1.57 and about 1.62.