PRESSURIZED COOKING OVEN

• US 20100310733A1
• Filed: 11/25/2008
• Published: 12/09/2010
• Est. Priority Date: 11/28/2007
• Status: Abandoned Application

• Current Assignee: KitchenTek, LLC
• Original Assignee: KitchenTek, LLC
• Inventors: Hoffman, Steve
• Application Number:
  US12/734,737
• Publication Number:
  US 20100310733A1
• Time in Patent Office: Days
• US Class Current: 426/233
• CPC Class Codes: F24C 15/00 Details
• CPC Class Codes: F24C 15/02 Doors specially adapted for stoves or ranges
• CPC Class Codes: F24C 7/00 Stoves or ranges heated by electric energy stoves or ranges specially adapted for the use of two or more kinds of fuel or energy supply F24C1/02

Abstract

A pressurized cooking oven system is disclosed that includes an oven enclosure having front, back, top, bottom and side walls. A door is hingedly attached to one of the walls for sealing an opening in the walls. A heating system is connected to the enclosure for generating heat in the enclosure. The heating system may be a gas or electric heating system. A process is also disclosed for cooking a food item in an oven. The process involves generating heat within the oven; creating pressure within the oven enclosure above atmospheric pressure during at least a portion of the cooking process; maintaining the pressure within the oven enclosure during at least a portion of the heating process; and controlling the heating and pressure during the cooking process.

Claims

1. An oven system for creating a pressurized cooking environment comprising:

an oven enclosure having back, top, bottom and side walls, the side, top and bottom walls having front ends defining a front opening into the enclosure, a door hingedly attached to one of the ends of the walls for sealing the front opening in the enclosure;

a heating system connected to the enclosure for generating heat in the enclosure;

a pressure source connected to the enclosure for supplying a pressurized fluid into the enclosure so as to create an atmosphere inside the enclosure that is above atmospheric pressure;

a locking mechanism attached to enclosure and configured to lock the door to the enclosure so as to prevent the door from rotating about its hinge and restrict access to the interior from the front opening, the locking mechanism including a locked state where the locking mechanism is engaged with the door so as to maintain the door against the front opening and prevent rotation of the door about its hinge, and an unlocked state where the locking mechanism permits the door to rotate about its hinged attachment so as to permit access into the oven enclosure through the front opening;

a venting system connected to the enclosure and in communication therewith, the venting system providing controlled venting of air from inside the enclosure; and

a control system including at least one pressure sensor and at least one temperature sensor for monitoring and controlling the temperature and pressure within the enclosure, the control system connected to the locking mechanism and the venting system, the control system inhibiting opening of the door until the control system determines the pressure within the enclosure is below a threshold level, the control system controlling the pressure in the enclosure by venting air from within the enclosure through at least the venting system.

2. The oven of claim 1, wherein the pressure source is external to the enclosure, and wherein at least one gas supply conduit channels the pressurized fluid into the enclosure during cooking.

3. The oven according to claim 1, wherein the pressure source is a high pressure air or gas compressor capable of supplying pressurized air between about 0 and about 25 psi.

4. The oven according to claims 2, wherein the gas supply conduit connects to at least one of the enclosure walls near the top so as to permit the pressurized air to flow into oven enclosure and circulate around the enclosure.

5. The oven according to claim 2, wherein the oven includes a gas valve attached to the gas conduit and a switch attached to the heating system, and wherein the controller controls the valve and the switch for controlling the pressure and temperature inside the enclosure.

6. The oven according to claim 1, wherein the heating system is a gas heater or an electric heater.

7. The oven according to claim 1, further comprising a liquid conduit for channeling a liquid into the enclosure to increase the moisture content within the enclosure during cooking.

8. The oven according to claim 7, wherein the liquid conduit connects with the pressure source so as to feed a supply of liquid into the pressurized air stream that enters the oven from the pressure source.

9. The oven according to claim 1, further comprising an enclosure for generating a gaseous smoke, the enclosure being connected to the oven enclosure for channeling the generated smoke into the oven enclosure.

10. A process for cooking a food item in an oven comprising the steps of:

providing an oven system with an oven enclosure according to claim 1;

placing a food item into the oven enclosure;

maintaining the door in a locked state during a cooking process and while the pressure within the oven enclosure is above the threshold value with the controller;

generating heat within the interior of the oven enclosure;

causing pressure within the interior of the oven enclosure above atmospheric pressure during at least a portion of the cooking process;

monitoring the pressure within the oven enclosure during a cooking process with the controller so as to maintaining the pressure above atmospheric pressure within the oven enclosure during at least a portion of the heating process;

controlling the heat and pressure during the cooking process with the controller; and

venting the pressure from the oven enclosure with the controller so that pressure within the oven is below a threshold value prior to unlocking the door.

11. A process according to claim 10, further comprising the step of creating a moist environment within the oven enclosure.

12. A process according to claim 10, further comprising the step of creating an acidic environment within the oven enclosure.

13. A process according to claim 10, wherein the step of creating pressure within the oven enclosure involves supplying a gas to the enclosure.

14. (canceled)

15. A process for controlling an oven for cooking a food item comprising the steps of:

providing an oven comprising;

an oven enclosure with defined by a plurality of walls defining an interior, the enclosure having a front opening permitting access to the into the enclosure, a door hingedly attached to the enclosure for sealing the front opening in the enclosure and thereby controlling access to the interior,

a heating system connected to the enclosure for generating heat within the enclosure,

a locking mechanism attached to the enclosure and configured to lock the door to the enclosure so as to prevent the door from rotating about its hinge and restrict access to the interior from the front opening, the locking mechanism including a motorized actuator for transitioning the door from a locked state where the locking mechanism is engaged with the door so as to maintain the door against the front opening and inhibit rotation of the door about its hinge, and an unlocked state where the locking mechanism permits the door to rotate about its hinged attachment so as to permit access into the oven enclosure through the front opening;

a venting system connected to the enclosure and in communication therewith, the venting system including a motorized valve and a conduit communicating between the interior of the enclosure and the exterior of the oven, the valve providing controlled venting of air from the interior of the enclosure through the conduit, and

an electronic control system including at least one pressure sensor and at least one temperature sensor for monitoring and controlling the temperature and pressure within the interior of the enclosure, the control system electrically connected to the motorized actuator of the locking mechanism and electrically connected to the valve of the venting system, the control system inhibiting opening of the door until the control system determines the pressure within the enclosure is below a threshold level, the control system controlling the pressure in the enclosure by venting air from within the oven enclosure through at least the valve of the venting system;

placing a food item into the oven enclosure;

maintaining the door in its locked state during a cooking process and while the pressure within the oven enclosure is above the threshold value with the controller;

generating heat within the interior of the oven enclosure;

causing pressure within the oven enclosure to increase above atmospheric pressure during at least a portion of the cooking process;

monitoring the pressure within the oven enclosure during the cooking process with the controller so as to maintain the pressure above atmospheric pressure within the oven enclosure during at least a portion of the cooking process;

controlling the heat and pressure during the cooking process with the controller; and

opening the valve of the venting system with the controller to vent pressure from the interior of the oven enclosure and actuating the motorized actuator to unlock the door only when the pressure within the oven interior is below a threshold level.

16. An oven system comprising:

an oven enclosure having back, top, bottom and side walls, the top, bottom and side walls having front ends defining a front opening into an interior of the enclosure, a door hingedly attached to one of the ends of the walls for sealing the front opening in the enclosure;

a heating system connected to the enclosure to generate heat in the interior of the enclosure during use;

a locking mechanism attached to enclosure and configured to lock the door to the enclosure so as to prevent the door from rotating about its hinge and restrict access to the interior from the front opening, the locking mechanism including a motorized actuator for transitioning the door from a locked state where the locking mechanism is engaged with the door so as to maintain the door against the front opening and prevent rotation of the door about its hinge, and an unlocked state where the locking mechanism permits the door to rotate about its hinged attachment so as to permit access into the oven enclosure through the front opening;

a venting system connected to the enclosure and in communication therewith, the venting system including a motorized valve and a conduit communicating between the interior of the enclosure and the exterior of the oven, the valve providing controlled venting of air from the interior of the enclosure through the conduit; and

an electronic control system including at least one pressure sensor and at least one temperature sensor for monitoring and controlling the temperature and pressure within the interior of the enclosure, the control system electrically connected to the motorized actuator of the locking mechanism and electrically connected to the valve of the venting system, the control system controlling the pressure within the interior of the enclosure by maintaining the locking mechanism in its locked state and inhibiting venting of air through the valve of the venting system to allow the pressure within the interior of the enclosure to rise above ambient pressure, the control system controlling access to the interior of the oven by opening the valve of the venting system to vent air from the interior of the oven enclosure through the conduit and inhibiting actuation of the actuator to maintain the door in its locked state so as to prevent opening of the door until the control system senses the pressure within the interior of the enclosure is below a threshold level after which the control system actuates the actuator to unlock the locking mechanism and permit the door to be opened.

17. The oven system of claim 16 wherein the oven includes an atmosphere enhancement system for altering the composition of the gas within the interior in order to produce a gaseous atmosphere within the interior of the enclosure during a cooking process that enhances the cooking of the food product.

18. The oven system of claim 17 wherein the atmosphere enhancement system includes a supply conduit for channeling a substance into the interior to cause the gas within the interior to become acidic.

19. The oven system of claim 17 wherein the atmospheric enhancement system includes a chamber in the oven and connected to the interior of the enclosure through a supply conduit for channeling a gaseous substance into the interior to of the enclosure, the chamber including an access door for permitting access to the interior of the chamber by a user, the atmospheric enhancement system including a mechanism for pressurizing the chamber when the access door is closed for facilitating channeling of a gaseous substance from the chamber through the conduit and into the interior of the enclosure when the enclosure is pressurized.

20. The oven system of claim 16 wherein the actuator of the locking mechanism is located proximate to the back of the oven and includes linkages that engage with at least the top and bottom of the door for pulling the door toward the front of the door and the rear of the oven while the door mechanism is in its locked state.

21. The oven system of claim 16 further comprising a pressure supply system connected to the enclosure and including a conduit for channeling pressurized gas to the interior of the oven during a cooking process.