ENERGY RECOVERY SNUBBER CIRCUIT FOR POWER CONVERTERS

• US 20100315839A1
• Filed: 05/07/2010
• Published: 12/16/2010
• Est. Priority Date: 05/07/2009
• Status: Active Grant

• Current Assignee: Flextronics America LLC (Flextronics International Limited)
• Original Assignee: Flextronics America LLC (Flextronics International Limited)
• Inventors: Garrity, Paul, Yang, Zaohong
• Granted Patent: US 8,787,044 B2
• Time in Patent Office: Days
• US Class Current: 363/17
• CPC Class Codes: H02M 1/346 Passive non-dissipative snubbers
• CPC Class Codes: H02M 3/33576 having at least one active switching element at the secondary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An energy recovery snubber circuit for use in switching power converters. The power converters may include a switch network coupled to a primary winding of an isolation transformer, and rectification circuitry coupled to a secondary winding of the isolation transformer. The energy recovery snubber circuit may include clamping circuitry that is operative to clamp voltage spikes and/or ringing at the rectification circuitry. The clamped voltages may be captured by an energy capture module, such as a capacitor. Further, the energy recovery snubber circuitry may include control circuitry operative to return the energy captured by the energy capture module to the input of the power converter. To maintain electrical isolation between a primary side and a secondary side of the isolation transformer, a second isolation transformer may be provided to return the captured energy back to the input of the power converter.

Claims

1. An energy recovery snubber circuit for use in a switching power converter having an input and an output, the power converter comprising a first transformer having a primary winding and a secondary winding, a controllable switch coupled to the primary winding, and rectification circuitry coupled to the secondary winding, the energy recovery snubber circuit comprising:

a voltage clamping element coupled to the rectification circuitry;

a capacitive element coupled to the voltage clamping element for storing energy captured by the voltage clamping element;

a second transformer having a primary winding coupled to the capacitive element and a secondary winding coupled to the input of the power converter; and

control circuitry that is operative to selectively cause the transfer of energy stored by the capacitive element to the input of the power converter via the second transformer.

2. A circuit as defined in claim 1, wherein the power converter includes a low-pass filter at the output thereof.

3. A circuit as defined in claim 2, wherein the low-pass filter includes an output inductor and an output capacitor.

4. A circuit as defined in claim 1, wherein the energy recovery snubber circuit includes a rectifier coupled to the secondary winding of the energy recovery snubber circuit.

5. A circuit as defined in claim 1, wherein the voltage clamping element includes a rectifying switch.

6. A circuit as defined in claim 5, wherein the rectifying switch includes a MOSFET.

7. A circuit as defined in claim 1, wherein the controllable switch includes four different switches, two of which are on at a time, one pair of which are on while the other pair is off and one pair of which is off while the other pair is on.

8. A circuit as defined in claim 7, wherein the voltage clamping element includes a first and a second rectifying switch, one of which is on at a time, the first rectifying switch being on when the one pair of switches in the controllable switch are on and the second rectifying switch being on when the other pair of switches in the controllable switch are on.

9. A circuit as defined in claim 8, wherein the first and second rectifying switches each include a MOSFET.

10. A circuit as defined in claim 1, wherein the voltage clamping element includes an inverter.

11. A switching power converter having an input and an output, the power converter comprising:

a first transformer having a primary winding and a secondary winding;

a controllable switch coupled to the primary winding;

rectification circuitry coupled to the secondary winding; and

an energy recovery snubber circuit for the switching power converter, the energy recovery snubber circuit comprising;

a voltage clamping element coupled to the rectification circuitry;

a capacitive element coupled to the voltage clamping element for storing energy captured by the voltage clamping element;

a second transformer having a primary winding coupled to the capacitive element and a secondary winding coupled to the input of the power converter; and

control circuitry that is operative to selectively cause the transfer of energy stored by the capacitive element to the input of the power converter via the second transformer.

12. A circuit as defined in claim 11, wherein the power converter includes a low-pass filter at the output thereof.

13. A circuit as defined in claim 12, wherein the low-pass filter includes an output inductor and an output capacitor.

14. A circuit as defined in claim 11, wherein the energy recovery snubber circuit includes a rectifier coupled to the secondary winding of the energy recovery snubber circuit.

15. A circuit as defined in claim 11, wherein the voltage clamping element includes a rectifying switch.

16. A circuit as defined in claim 15, wherein the rectifying switch includes a MOSFET.

17. A circuit as defined in claim 11, wherein the controllable switch includes four different switches, two of which are on at a time, one pair of which are on while the other pair is off and one pair of which is off while the other pair is on.

18. A circuit as defined in claim 17, wherein the voltage clamping element includes a first and a second rectifying switch, one of which is on at a time, the first rectifying switch being on when the one pair of switches in the controllable switch are on and the second rectifying switch being on when the other pair of switches in the controllable switch are on.

19. A circuit as defined in claim 18, wherein the first and second rectifying switches each include a MOSFET.

20. A circuit as defined in claim 11, wherein the voltage clamping element includes an inverter.