TUBULAR FILTER

• US 20100318115A1
• Filed: 07/29/2010
• Published: 12/16/2010
• Est. Priority Date: 05/12/2005
• Status: Active Grant

• Current Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Randall, Michael Adam, Chanduszko, Andrzej J.
• Granted Patent: US 8,613,754 B2
• Time in Patent Office: Days
• US Class Current: 606/200
• CPC Class Codes: A61F 2/0103 With centering means
• CPC Class Codes: A61F 2/0105 Open ended, i.e. legs gathered only at one side
• CPC Class Codes: A61F 2/011 Instruments for their placement or removal
• CPC Class Codes: A61F 2002/016 made from wire-like elements
• CPC Class Codes: A61F 2002/018 made from tubes or sheets of material, e.g. by etching or laser-cutting
• CPC Class Codes: A61F 2220/0016 with sharp anchoring protrusions, e.g. barbs, pins, spikes
• CPC Class Codes: A61F 2230/005 Rosette-shaped, e.g. star-shaped
• CPC Class Codes: A61F 2230/0067 conical
• CPC Class Codes: A61F 2230/008 paraboloidal
• CPC Class Codes: A61F 2250/0037 differing in height or in length

Abstract

A filter to be placed in a flow of blood through a vessel. The filter includes a hub disposed along a longitudinal axis and a plurality of anchor members extending from the hub. Each anchor member includes either a cranial extension or a caudal extension at a distal end thereof. At least one anchor member distal end is spaced from the hub at each of a first, second, and third distance along the longitudinal axis. The filter also includes a plurality of locator members extending from the hub, the locator members alternatingly interposed between the anchor members.

Claims

1. A filter to be placed in a flow of blood through a vessel, comprising:

a hub disposed along a longitudinal axis;

a plurality of anchor members extending from the hub, each anchor member including either a cranial extension or a caudal extension at a distal end thereof, at least one anchor member distal end spaced from the hub at each of a first, second, and third distance along the longitudinal axis; and

a plurality of locator members, each locator member extending from the hub between an adjacent pair of anchor members.

2. The filter according to claim 1, wherein the plurality of anchor members consist of six anchor members, and the plurality of locator members consist of six locator members.

3. The filter according to claim 2, wherein the six locator members are substantially the same length, each locator member including four segments, each of the segments disposed on respective distinct axes.

4. The filter according to claim 3, wherein four of the six anchor members include a cranial extension, and the remaining two of the six anchor members include a caudal extension.

5. The filter according to claim 4, wherein at least one anchor member with a cranial extension has a distal end spaced from the hub at the first distance, and at least one anchor member with a cranial extension has a distal end spaced from the hub at the second distance.

6. The filter according to claim 5, wherein two anchor members with cranial extensions have a distal end spaced from the hub at the first distance, two anchor members with cranial extensions have a distal end spaced from the hub at the second distance, and two anchor members with caudal extensions have a distal end spaced from the hub at the third distance.

7. The filter according to claim 6, wherein the two anchor members with caudal extensions extend from opposite sides of the hub.

8. The filter according to claim 7, wherein the two anchor members with cranial extensions having a distal end spaced from the hub at the first distance extend from opposite sides of the hub, and wherein the two anchor members with cranial extensions having a distal end spaced from the hub at the second distance extend from opposite sides of the hub.

9. The filter according to claim 1, wherein the cranial extensions include a cranial hook and a cranial limiter extending separately from a cranial base having a width greater than a width of the anchor member.

10. The filter according to claim 9, wherein the cranial hook comprises a curved configuration in an operative condition and a generally linear configuration in a constrained condition.

11. The filter according to claim 1, wherein the caudal extensions include a caudal anchor and a caudal limiter extending separately from a caudal base having a width greater than a width of the anchor member.

12. The filter according to claim 11, wherein the caudal limiter includes a tab member at a distal end thereof.

13. The filter according to claim 1, wherein the filter is formed from a tube of Nitinol.

14. The filter according to claim 13, wherein the filter includes a retrieval member produced separately from a metal rod and joined to the hub.

15. A method of preparing the filter according to claim 8 for delivery into a body vessel, the six anchor members comprising first, second, third, fourth, fifth, and sixth anchor members arranged successively counterclockwise about a circumference of the hub when viewed from the anchor member distal ends, the six locator members comprising first, second, third, fourth, fifth, and sixth locator members arranged successively counterclockwise about a circumference of the hub when viewed from the anchor member distal ends, the method comprising:

(i) constraining the anchor members in a collapsed configuration;

(ii) positioning a length of the first locator member closest clockwise of the first anchor member behind the first anchor member and the second anchor member such that a distal end of the first locator member extends between the second anchor member and the third anchor member;

(iii) positioning a length of the second locator member behind the second anchor member and the third anchor member such that a distal end of the second locator member extends between the third anchor member and the fourth anchor member;

(iv) positioning a length of the third locator member behind the third anchor member and the fourth anchor member such that a distal end of the third locator member extends between the fourth anchor member and the fifth anchor member;

(v) positioning a length of the fourth locator member behind the fourth anchor member and the fifth anchor member such that a distal end of the fourth locator member extends between the fifth anchor member and the sixth anchor member;

(vi) positioning a length of the fifth locator member behind the fifth anchor member and the sixth anchor member such that a distal end of the fifth locator member extends between the sixth anchor member and the first anchor member;

(vii) positioning a length of the sixth locator member behind the sixth anchor member and the first anchor member such that a distal end of the sixth locator member extends between the first anchor member and the second anchor member;

(viii) verifying that the anchor members with caudal extensions are surrounded by the anchor members with cranial extensions; and

(ix) pulling the filter into a delivery sheath.

16. The method according to claim 15, wherein the cranial extensions each include a cranial hook, further comprising the step of verifying that the cranial hooks are facing the same direction, and otherwise twisting the filter during the pulling step (ix).

17. The method according to claim 15, wherein the constraining step (i) comprises sliding a tube over the hub toward the distal end of the anchor members, the tube having a length less than the first distance.

18. The method according to claim 15, wherein each of the locator members includes four segments disposed on respective distinct axes numbered consecutively from a proximal end of the locator member to a distal end of the locator member, the positioning steps including positioning the third segments of the locator members behind the anchor members.

19. The method according to claim 15, wherein following positioning step (vii) each of the locator members have a portion positioned under the locator member closest clockwise thereof.

20. A method of preparing the filter for delivery into a body vessel, the filter comprising N anchor members extending distally from a hub, the anchor members arranged and numbered successively counterclockwise about a circumference of the hub when viewed from a filter distal end, each anchor member including either a cranial extension or a caudal extension at a distal end thereof, and N locator members extending distally from the hub, the locator members arranged and numbered successively counterclockwise about a circumference of the hub when viewed from the filter distal end, each locator member extending from the hub between an adjacent pair of anchor members arranged such that locator member n is positioned immediately clockwise adjacent of anchor member n, wherein N is greater than 5, the method comprising:

(i) constraining the anchor members in a collapsed configuration;

(ii) positioning a length of locator member 1 behind anchor member 1 and anchor member 2 such that a distal end of locator member 1 extends between anchor member 2 and anchor member 3;

(iii) repeating step (ii) for locator members 2, 3, . . . , and N−

2

(iv) positioning a length of locator member N−

1 behind anchor member N−

1 and anchor member N such that a distal end of locator member N−

1 extends between anchor member N and anchor member 1;

(v) positioning a length of locator member N behind anchor member N and anchor member 1 such that a distal end of locator member N extends between anchor member 1 and anchor member 2;

(vi) verifying that the anchor members with caudal extensions are surrounded by the anchor members with cranial extensions; and

(vii) pulling the hub into a delivery sheath.