ELECTROPHORETIC DISPLAY AND PROCESS FOR ITS MANUFACTURE

• US 20110000605A1
• Filed: 04/01/2010
• Published: 01/06/2011
• Est. Priority Date: 03/03/2000
• Status: Active Grant

• Current Assignee: E Ink California, LLC (E Ink Corporation)
• Original Assignee: SiPix Imaging, Inc. (E Ink Holdings Incorporated)
• Inventors: Chan-Park, Mary, Wu, Zarng-Arh George, Liang, Rong-Chang, Zang, HongMei, Tseng, Scott C-J
• Granted Patent: US 8,520,292 B2
• Time in Patent Office: Days
• US Class Current: 156/146
• CPC Class Codes: B29C 2035/0827 using UV radiation
• CPC Class Codes: B29C 35/0888 using transparant moulds
• CPC Class Codes: B29C 35/0894 provided with masks or diaphragms
• CPC Class Codes: B29C 59/046 for layered or coated substantially flat surfaces
• CPC Class Codes: B29C 71/04 by wave energy or particle radiation , e.g. for curing or vulcanising preformed articles during moulding, e.g. in a mould B29C35/08
• CPC Class Codes: G02F 1/1339 Gaskets; Spacers; Sealing of cells
• CPC Class Codes: G02F 1/167 by electrophoresis
• CPC Class Codes: G02F 1/1679 Gaskets; Spacers; Sealing of cells; Filling or closing of cells
• CPC Class Codes: G02F 1/1681 having two or more microcells partitioned by walls, e.g. of microcup type

Abstract

This invention relates to an electrophoretic display comprising a plurality of cells, each of said cells comprises: a) partition walls; b) an electrophoretic fluid filled therein; c) a polymeric sealing layer to enclose the electrophoretic fluid within the cell; and d) an interface between the electrophoretic fluid and the sealing layer.

Claims

1. A process for forming an electrophoretic display, comprising the steps of:

a) filling display cells with an electrophoretic fluid comprising charged pigment particles dispersed in a dielectric solvent; and

b) sealing the filled display cells by solvent evaporation of a sealing composition while the sealing composition is on top of said electrophoretic fluid.

2. The process of claim 1, further comprising the steps of dispersing the sealing composition in the electrophoretic fluid before the filling step, and separating the sealing composition from the electrophoretic fluid and forming a supernatant layer on top of the electrophoretic fluid after the filling step.

3. The process of claim 2, wherein said sealing composition comprises a thermoplastic precursor or a thermoset precursor.

4. The process of claim 3, wherein the thermoplastic precursor or the thermoset precursor is immiscible with the dielectric solvent and has a specific gravity lower than that of the dielectric solvent and the pigment particles.

5. The process of claim 1, wherein said sealing composition is overcoated onto the electrophoretic fluid.

6. The process of claim 1, wherein said sealing composition is a solution comprising a thermoplastic or thermoset precursor.

7. The process of claim 1, wherein said sealing composition comprises a material selected from the group consisting of polyvalent acrylate or polyvalent methacrylate, polyvalent cyanoacrylate, polyvalent vinyl, polyvalent epoxide, polyvalent isocyanate, polyvalent allyl and oligomers or polymers containing crosslinkable functional groups.

8. The process of claim 1, further comprising UV curing of the sealing composition.

9. The process of claim 1, wherein said sealing composition is a UV curable composition.

10. The process of claim 9, wherein said UV curable composition comprises a photoinitiator.

11. A process for forming an electrophoretic display, comprising the steps of:

a) coating a layer of a thermoplastic or thermoset precursor on a conductor film;

b) embossing the thermoplastic or thermoset precursor layer with a male mold to form an array of display cells;

c) filling the display cells with an electrophoretic fluid comprising charged pigment particles dispersed in a dielectric solvent; and

d) sealing the filled display cells by solvent evaporation of a sealing composition while the sealing composition is on top of said electrophoretic fluid.

12. A process for forming an electrophoretic display, comprising the steps of:

a) coating a layer of a radiation curable material on a conductor film;

b) imagewise exposing the radiation curable material and removing the unexposed radiation curable material to form an array of display cells;

c) filling the display cells with an electrophoretic fluid comprising charged pigment particles dispersed in a dielectric solvent; and

d) sealing the filled display cells by solvent evaporation of a sealing composition while the sealing composition is on top of said electrophoretic fluid.