Airbag system

• US 20110001307A1
• Filed: 03/31/2010
• Published: 01/06/2011
• Est. Priority Date: 07/01/2009
• Status: Active Grant

• Current Assignee: Joyson Safety Systems Acquisition, LLC
• Original Assignee: TK Holdings Incorporated (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Mendez, Gerardo
• Granted Patent: US 8,196,955 B2
• Time in Patent Office: Days
• US Class Current: 280/729
• CPC Class Codes: B60R 2021/23382 Internal tether means
• CPC Class Codes: B60R 21/205 in dashboards
• CPC Class Codes: B60R 21/231 characterised by their shape, construction or spatial configuration
• CPC Class Codes: B60R 21/2338 Tethers
• CPC Class Codes: B60R 21/239 characterised by their venting means

Abstract

An airbag module for protecting an occupant of a vehicle includes an airbag including an inflatable portion and an inflator for providing inflation gas for inflating the inflatable portion of the airbag. The airbag includes a non-inflatable portion located within the inflatable portion so that in the longitudinal direction of the vehicle the non-inflatable portion is bounded on both sides by the inflatable portion of the airbag and wherein the non-inflatable portion extends the entire cross vehicle width of the airbag. The airbag is configured to inflate into a position so that a surface of the airbag faces the occupant. The stiffness of the inflatable portion varies along the surface facing the occupant based on a changing distance from the surface to the non-inflatable portion.

Claims

1. An airbag module for protecting an occupant of a vehicle, the module comprising:

an airbag including an inflatable portion;

an inflator for providing inflation gas for inflating the inflatable portion of the airbag;

wherein the airbag includes a non-inflatable portion located within the inflatable portion so that in the longitudinal direction of the vehicle the non-inflatable portion is bounded on both sides by the inflatable portion of the airbag and wherein the non-inflatable portion extends the entire cross vehicle width of the airbag;

wherein the airbag is configured to inflate into a position so that a surface of the airbag faces the occupant;

wherein the stiffness of the inflatable portion varies along the surface facing the occupant based on a changing distance from the surface to the non-inflatable portion.

2. The airbag module of claim 1, further comprising a venting mechanism for controlling the escape of gas from the inflatable portion of the airbag.

3. The airbag module of claim 2, wherein the venting mechanism includes a tether for controlling the escape of gas from a vent hole of the inflatable portion.

4. The airbag module of claim 1, wherein the non-inflatable portion of the airbag comprises a gap or void open to the atmosphere.

5. The airbag module of claim 1, wherein the non-inflatable portion comprises a pocket in an upper surface of the inflatable portion.

6. The airbag module of claim 1, wherein the inflatable portion comprises multiple inflatable chambers.

7. The airbag module of claim 6, wherein the multiple inflatable chambers mate together when the airbag deploys.

8. The airbag module of claim 1, wherein a volumetric ratio of a volume of a space enveloped by the inflatable portion to a volume of the inflatable portion is greater than or equal to 1.2.

9. An airbag module for protecting an occupant of a vehicle, the module comprising:

an airbag including an inflatable portion;

an inflator for providing inflation gas for inflating the inflatable portion of the airbag;

wherein the airbag includes a non-inflatable portion located within the inflatable portion, and wherein the non-inflatable portion extends the entire cross vehicle width of the airbag;

wherein the airbag is configured to inflate into a position so that a surface of the airbag faces the occupant;

wherein a volumetric ratio of a volume of a space enveloped by the inflatable portion to a volume of the inflatable portion is greater than or equal to 1.2.

10. The airbag module of claim 9, further comprising a venting mechanism for controlling the escape of gas from the inflatable portion of the airbag to the non-inflatable portion of the airbag.

11. The airbag module of claim 10, wherein the venting mechanism includes a tether for controlling the escape of gas from a vent hole of the inflatable portion.

12. The airbag module of claim 9, wherein the non-inflatable portion of the airbag comprises a gap or void open to the atmosphere.

13. An airbag module for protecting an occupant of a vehicle, the module comprising:

an airbag including an inflatable portion;

an inflator for providing inflation gas for inflating the inflatable portion of the airbag;

wherein the airbag includes a non-inflatable portion located within the inflatable portion so that in the longitudinal direction of the vehicle the non-inflatable portion is bounded on both sides by the inflatable portion of the airbag and wherein the non-inflatable portion extends the entire cross vehicle width of the airbag;

wherein the airbag is configured to inflate into a position so that a surface of the airbag faces the occupant;

wherein the inflatable portion includes first and second fluidly connected inflatable chambers by a flow restricting channel;

wherein the second inflatable chamber is located adjacent to the surface of the airbag facing the occupant and wherein inflation gas enters the second inflatable chamber after passing through the first inflatable chamber and the flow restricting channel so that after initiation of the inflator and prior to completion of the inflation of the airbag the stiffness of the airbag at a point on the surface adjacent the second inflatable chamber is less than the stiffness of the airbag at a point on the surface adjacent the first inflatable chambers.

14. The airbag module of claim 13, wherein the flow restricting channel includes a tether for controlling the escape of gas from the first inflatable chamber to the second inflatable chamber.

15. The airbag module of claim 13, wherein the second inflatable chamber has an internal pressure less than the internal pressure of the first inflatable chamber when the airbag is deployed.

16. The airbag module of claim 13, wherein a volumetric ratio of a volume of a space enveloped by the first inflatable chamber to a volume of the first inflatable chamber is greater than or equal to 1.2.

17. An airbag module for protecting an occupant of a vehicle, the module comprising:

an airbag including an inflatable portion;

an inflator for providing inflation gas for inflating the inflatable portion of the airbag;

wherein the airbag includes a low pressure inflatable portion located within the inflatable portion so that in the longitudinal direction of the vehicle the low pressure inflatable portion is bounded on both sides by the inflatable portion of the airbag and wherein the low pressure inflatable portion extends the entire cross vehicle width of the airbag;

wherein the airbag is configured to inflate into a position so that a surface of the airbag faces the occupant;

wherein the inflatable portion includes first and second fluidly connected inflatable chambers by a flow restricting channel;

wherein the second inflatable chamber is located adjacent to the surface of the airbag facing the occupant and wherein inflation gas enters the second inflatable chamber after passing through the first inflatable chamber and the flow restricting channel;

wherein the second inflatable chamber includes a vent to allow inflation gas to escape from the second inflatable chamber into the low pressure inflatable chamber so that low pressure inflatable chamber inflates to a pressure less than the first and second inflatable chambers.

18. The airbag module of claim 17, further comprising a tether covering the vent hole, wherein the tether moves during deployment of the airbag to allow gas to escape from the second inflatable chamber through the vent hole.

19. The airbag module of claim 17, wherein the second inflatable chamber has an internal pressure less than the internal pressure of the first inflatable chamber when the airbag is deployed.

20. The airbag module of claim 17, wherein a volumetric ratio of a volume of a space enveloped by the first inflatable chamber to a volume of the first inflatable chamber is greater than or equal to 1.2.

21. An airbag module for protecting an occupant of a vehicle, the module comprising:

an airbag including an inflatable portion;

an inflator for providing inflation gas for inflating the inflatable portion of the airbag;

wherein the airbag includes a non-inflatable portion located within the inflatable portion so that in the longitudinal direction of the vehicle and in the cross vehicle direction the non-inflatable portion is bounded on all four sides by the inflatable portion of the airbag.