Coil component

• US 20110001595A1
• Filed: 05/26/2010
• Published: 01/06/2011
• Est. Priority Date: 07/02/2009
• Status: Active Grant

• Current Assignee: TDK Corporation
• Original Assignee: TDK Corporation
• Inventors: Kobayashi, Hiroki, Shindoh, Masatoshi, Okabe, Yuu, Kudo, Takashi
• Granted Patent: US 8,164,409 B2
• Time in Patent Office: Days
• US Class Current: 336/192
• CPC Class Codes: H01F 17/045 with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core
• CPC Class Codes: H01F 27/263 Fastening parts of the core together

Abstract

A coil component ensuring adhesive bonding between first and second cores. The coil component also includes an inductive component and a pair of terminal electrodes. The first core has a first adhesion surface. The second core is connected to the first core by an adhesive agent and has a second adhesion surface in confrontation with the first adhesion surface. At least one of the first adhesion surface and the second adhesion surface is formed of a glass surface layer to which the adhesive agent is applied. The inductive component is wound over the first core. The pair of terminal electrodes are provided at one of the first core and the second core. The inductive component has one end portion electrically connected to one of the terminal electrodes and has another end portion electrically connected to remaining one of the terminal electrodes.

Claims

1. A coil component comprising:

a first core having a first adhesion surface;

a second core connected to the first core by an adhesive agent and having a second adhesion surface in confrontation with the first adhesion surface, at least one of the first adhesion surface and the second adhesion surface being formed of a glass surface layer to which the adhesive agent is applied;

an inductive component wound over the first core, and having one end portion and another end portion; and

,

a pair of terminal electrodes provided at one of the first core and the second core, the one end portion being electrically connected to one of the terminal electrodes and the another end portion being electrically connected to remaining one of the terminal electrodes.

2. The coil component as claimed in claim 1, wherein the glass surface layer comprises a first glass surface layer constituting the first adhesion surface, and a second glass surface layer constituting the second adhesion surface.

3. The coil component as claimed in claim 1, wherein the first core is a drum core comprising a center section around which the inductive component is wound, the center section having one axial end and another axial end, a first flange section in a plate shape and provided at the one axial end, and a second flange section in a plate shape and provided at the another axial end, the first flange section and the second flange section providing a first confronting surface;

and

wherein the second core is an external core having a second confronting surface in confrontation with the first confronting surface, at least one of the first confronting surface and the second confronting surface being provided with a protrusion protruding toward and in contact with remaining one of the first confronting surface and the second confronting surface.

4. The coil component as claimed in claim 3, wherein the first adhesion surface is at the first confronting surface, and the second adhesion surface is at the second confronting surface.

5. The coil component as claimed in claim 3, wherein the first flange section has a first inner surface confronting the second flange section and connected with the one axial end, a first outer surface as a first axial end face of the drum core, and a first peripheral surface positioned between the first inner surface and the first outer surface;

and

wherein the second flange section has a second inner surface confronting the first flange section and connected with the another axial end, a second, outer surface as a second axial end face of the drum core, and a second peripheral surface positioned between the second inner surface and the second outer surface; and

wherein the center section has an outer peripheral surface positioned between the first inner surface and the second inner surface; and

wherein the drum core has an entire outer surface formed with a glass layer to constitute the glass surface layer, the glass layer formed at the first inner surface, the second inner surface, and the outer peripheral surface having a thickness smaller than that of the glass layer formed at the first outer surface, the first peripheral surface, the second outer surface, and the second peripheral surface.

6. The coil component as claimed in claim 3, wherein one of the first flange section and the second flange section has a first axial end face crossing the first adhesion surface;

and

wherein the second core has a second axial end face crossing the second adhesion surface and positioned in the vicinity of the first axial end face; and

,

wherein the protrusion extends in an axial direction of the first core and has one axial end flush with one of the first axial end face and the second axial end face; and

wherein the first axial end face and the second axial end face are discontinuous from each other to provide a stepped portion at a boundary therebetween; and

wherein the adhesive agent is further applied to the one axial end of the protrusion and to the stepped portion such that the adhesive agent bridges between the first core and the second core.

7. The coil component as claimed in claim 6, wherein the one of the first axial end face and the second axial end face is protruding over a remaining one of the first axial end face and the second axial end face to provide the stepped portion, the pair of terminal electrodes being provided at the protruding one of the first axial end face and the second axial end face.

8. The coil component as claimed in claim 6, wherein the first axial end face is protruding over the second axial end face, the pair of terminal electrodes being provided at the first axial end face.

9. The coil component as claimed in claim 8, wherein the first axial end face has a shape defining a pair of major sides and a pair of minor sides, each of the pair of terminal electrodes being provided at each of the pair of minor sides.

10. The coil component as claimed in claim 8, wherein the pair of terminal electrodes are provided at the second flange section having the first axial end face and a peripheral surface crossing the first axial end face, each terminal electrode having a first part on the first axial end face and a second part on the peripheral surface, each of the one end portion and the another end portion of the inductive component being connected to the each second part.

11. The coil component as claimed in claim 10, wherein the external core comprises a first divided core, and a second divided core interposing the drum core therebetween, the first divided core and the second divided core being positioned spaced away from each other so that the drum core has exposed portions which are not surrounded by the first divided core and the second divided core, each second part of each terminal electrode being positioned at each exposed portion.

12. The coil component as claimed in claim 11, wherein the first divided core has a pair of first outline portions extending toward the second divided core, and the second divided core has a pair of second outline portions extending toward the first divided core, an imaginary extension line being defined by connecting each first outline portion to each second outline portion, each second part of each terminal electrode being positioned closer to the drum core than each imaginary extension line to the drum core.

13. The coil component as claimed in claim 6, wherein one of the first flange section and the second flange section has a third axial end face crossing the first adhesion surface;

and

wherein the second core has a fourth axial end face crossing the second adhesion surface and positioned in the vicinity of the third axial end face; and

,

wherein the protrusion extends in an axial direction of the first core and has another axial end flush with one of the third axial end face and the fourth axial end face; and

wherein the third axial end face and the fourth axial end face are discontinuous from each other to provide a second stepped portion at a boundary therebetween; and

wherein the adhesive agent is further applied to the another axial end of the protrusion and to the second stepped portion such that the adhesive agent bridges between the first core and the second core.

14. The coil component as claimed in claim 1, wherein an entire outer surface of at least one of the first core and the second core is formed with a glass layer to constitute the glass surface layer.

15. The coil component as claimed in claim 1, wherein at least one of the first core and the second core is formed of Mn—

Zn system ferrite base material.