POWER CONVERTER FOR ELECTRIC ROTATING MACHINE

• US 20110006710A1
• Filed: 07/09/2010
• Published: 01/13/2011
• Est. Priority Date: 07/09/2009
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: KONDO, Taizo, Tago, Masakazu, Horihata, Harumi
• Granted Patent: US 8,513,907 B2
• Time in Patent Office: Days
• US Class Current: 318/400.03
• CPC Class Codes: H02M 1/008 Plural converter units for generating at two or more independent and non-parallel outputs, e.g. systems with plural point of load switching regulators
• CPC Class Codes: H02P 6/14 Electronic commutators

Abstract

A power converter for an electric rotating machine is provided which is designed to ensure a desired length of a current flywheel duration in which current is permitted to freewheel from the electric rotating machine even if the power converter is in a transient state or subjected to an unexpected change. The power converter is equipped with a controller and a switching circuit which is disposed between a power supply and windings of the electric rotating machine. The switching circuit has switches grouped into an upper and a lower arm. The controller works to control an off-operation of one of the switches of one of the upper and lower arm so as to produce a desired length of the current flywheel duration following turning off of the one of the switches, thereby minimizing a loss of rectification and avoiding the backflow of current from the power supply to the windings.

Claims

1. A power converter for an electric rotating machine comprising:

a switching circuit disposed between a power supply and a phase winding of an electric rotating machine, said switching circuit being equipped with switches grouped into an upper arm and a lower arm; and

a controller which controls on- and off-operations of the upper and lower arms, said controller controlling the off-operation of one of the upper and lower arms to set a current flywheel duration, in which flywheel current that is current freewheeling from the electric rotating machine is permitted to flow from the electric rotating machine and which is a time length between when phase voltage induced at the phase winding exceeds a first threshold value and when the phase voltage drops below a second threshold value, to a selected time length following the off-operation of the one of the upper and lower arms.

2. A power converter as set forth in claim 1, wherein when the phase voltage reaches a third threshold value and then reaches a fourth threshold value, said controller turns on the one of the upper and lower arms.

3. A power converter as set forth in claim 1, wherein when phase current reaches a fifth threshold value, said controller turns on the one of the upper and lower arms.

4. A power converter as set forth in claim 1, wherein when an angular position of the electric rotating machine reaches a given position, said controller turns on the one of the upper and lower arms.

5. A power converter as set forth in claim 2, further comprising a position sensor which works to measure an angular position of the electric rotating machine and output a signal indicative thereof, and wherein said controller turns off the one of the upper and lower arms based on an output from the position sensor.

6. A power converter as set forth in claim 2, further comprising a current sensor which works to measure a phase current produced in the phase winding and output a signal indicative thereof, and wherein said controller turns off the one of the upper and lower arms based on an output from the current sensor.

7. A power converter as set forth in claim 1, wherein said controller determines a length of the current flywheel duration based on at least one of a speed, a phase current, or the phase voltage of the electric rotating machine.

8. A power converter as set forth in claim 1, wherein when at least one of a speed, a phase current, or the phase voltage of the electric rotating machine falls out of a permissible range, said controller turns off the one of the upper and lower arms immediately or after elapse of a given period of time.

9. A power converter as set forth in claim 1, wherein said controller places the upper and lower arms in an off-state unless current, as generated in the phase winding, is greater than a given value.

10. A power converter as set forth in claim 1, wherein said controller monitors the phase voltage, when the phase voltage has an unusual value, said controller turning off a corresponding portion or all of the upper and lower arms.

11. A power converter as set forth in claim 1, wherein said controller monitors a sequence of one of the on-operations and the off-operations of the switches of the upper and lower arms, when the monitored sequence is an unusual sequence, said controller turning off a corresponding portion or all of the upper and lower arms.

12. A power converter as set forth in claim 1, wherein said controller turns off the one of the upper and lower arms based on the current flywheel duration.

13. A power converter as set forth in claim 12, wherein when the current flywheel duration is not provided, said controller turns off the one of the upper and lower arms earlier than time to be calculated based on the current flywheel duration.

14. A power converter for a multi-phase electric rotating machine comprising:

a switching circuit disposed between a power supply and phase windings of an electric rotating machine, said switching circuit being equipped with switches grouped into an upper arm and a lower arm for each of the phase windings; and

a controller which controls on- and off-operations of each of the switches of the upper and lower arms, said controller controlling the off-operation of one of the switches of one of the upper and lower arms to set a current flywheel duration, in which flywheel current that is current freewheeling from the electric rotating machine is permitted to flow from the electric rotating machine and which is a time length between when a phase voltage induced at a target one of the phase windings which is associated with the one of the switches targeted for the off-operation exceeds a first threshold value and when the phase voltage drops below a second threshold value, to a selected time length following the off-operation of the one of the switches, when the phase voltage reaches a third threshold value and then reaches a fourth threshold value, said controller turning on the one of the switches.

15. A power converter as set forth in claim 14, wherein said controller turns off the one of the switches based on a first delay time from when a target switch that is one of the switches of one of phases which is targeted for the off-operation or a non-target switch that is one of the switches of another of the phases which is non-targeted for the off-operation has been turned on.

16. A power converter as set forth in claim 14, wherein said controller turns off the one of the switches based on the current flywheel duration set for one of the phases associated with the one of the switches.

17. A power converter as set forth in claim 14, wherein said controller turns off the one of the switches based on the current flywheel duration set for a non-target switch that is one of the switches which is non-targeted for the off-operation.

18. A power converter as set forth in claim 14, wherein said controller turns off the one of the switches after elapse of a second delay time from when a non-target switch that is one of the switches which is now non-targeted for the off-operation was turned off.

19. A power converter as set forth in claim 14, wherein said controller determines a length of the current flywheel duration based on at least one of a speed, a phase current, or the phase voltage of the electric rotating machine.

20. A power converter as set forth in claim 14, wherein when at least one of a speed, a phase current, or the phase voltage of the electric rotating machine falls out of a permissible range, said controller turns off the one of the switches immediately or after elapse of a given period of time.

21. A power converter as set forth in claim 14, wherein said controller places the upper and lower arms in an off-state unless current, as generated in a corresponding one of the phase windings, is greater than a given value.

22. A power converter as set forth in claim 14, wherein said controller monitors the phase voltage, when the phase voltage has an unusual value, said controller turning off a corresponding portion or all of the upper and lower arms.

23. A power converter as set forth in claim 14, wherein said controller monitors a sequence of one of the on-operations and the off-operations of the switches of the upper and lower arms, when the monitored sequence is an unusual sequence, said controller turning off a corresponding portion or all of the upper and lower arms.

24. A power converter as set forth in claim 14, wherein when the current flywheel duration is not provided, said controller turns off the one of the switches earlier than time to be calculated based on the current flywheel duration.

25. A power converter for a multi-phase electric rotating machine comprising:

a plurality of rectifier modules which work to convert ac current, as produced in the multi-phase electric rotating machine, into dc current, each of the rectifier modules being provided for one of phase windings of the electric rotating machine and disposed between a power supply and the one of the phase windings, each of the rectifier modules being equipped with switches functioning as an upper arm and a lower arm and a controller which controls on- and off-operations of each of the upper and lower arms, the controller controlling the off-operation of one of the upper and lower arms to set a current flywheel duration, in which flywheel current that is current freewheeling from a corresponding one of the phase windings is permitted to flow and which is a time length between when a phase voltage induced at a target one of the phase windings which is associated with the one of the upper and lower arms targeted for the off-operation exceeds a first threshold value and when the phase voltage drops below a second threshold value, to a selected time length following the off-operation of the one of the upper and lower arms.